Vulcan-Hart GRM SERIES Guida rapida

INSTALLATION &

OPERATIONAL MANUAL

English and French

GRM SERIES GAS FRYERS

MODELS:

1GR35M ML-136407

1GR45M ML-136408

1GR65M ML-136409

1GR85M ML-136410

1GR45M Shown

For additional information on Vulcan-Hart or to locate an authorized parts

and service provider in your area, visit our website at www.vulcanequipment.com

©VULCAN-HART 3600 NORTH POINT BLVD.

DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC BALTIMORE, MD 21222

GRM SERIES GAS FRYERS

VULCAN-HART F-45385 Rev. C (9-15)

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WWW.VULCANEQUIPMENT.COM F-45385 REV. C (9-15)

IMPORTANT FOR YOUR SAFETY

THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS

EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND

ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL.

POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE

EVENT THE SMELL OF GAS IS DETECTED. THIS INFORMATION CAN BE OBTAINED

FROM THE LOCAL GAS SUPPLIER.

IMPORTANT

IN THE EVENT A GAS ODOR IS DETECTED, SHUT DOWN UNITS AT THE MAIN

SHUTOFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER

FOR SERVICE.

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS

IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

Improper installation, adjustment, alteration, service or maintenance

can cause property damage, injury or death.

Read the installation, operating and maintenance instructions

thoroughly before installing or servicing this equipment.

GRM SERIES GAS FRYERS

VULCAN-HART F-45385 Rev. C (9-15)

-3-

TABLE OF CONTENTS

IMPORTANT FOR YOUR SAFETY……………………………………...…. 2

INTRODUCTION…………………………………………………....………… 4

GENERAL…………………………………………….……………… 4

ORDERING PARTS…………………….…………………………… 4

FRYER CAPACITIES…………………………….…………………. 4

UNPACKING……………………………………………….………… 4

INSTALLATION…………………………………………………….....………. 5

Clearances…………………………………………………... 5

Location ………………..…………..…………………….…. 6

CODES AND STANDARDS……………………….……………….. 6

ASSEMBLY …………..……………………………...……………… 7

FLUE CONNECTION……………………………….………………. 7

GAS CONNECTION…………………………………………………. 8

Quick-Disconnect for Units on Casters……..…………… 8

GAS PRESSURE......................................................................... 8

TEST GAS SUPPLY………………………………………………… 8

FRYERS WITH CASTERS………………………….……….…….. 8

LEVELING THE FRYER………………………………….………… 9

OPERATION…………………………………………………...……………… 9

OVER-TEMPERATURE SHUTDOWN……………………………. 10

BEFORE FIRST USE………………………………………………... 10

Cleaning…………………………………………………….... 10

FILLING TANK WITH SHORTENING…………………...………… 10

LIGHTING THE PILOT.................................................................. 11

TURNING ON THE FRYER ….................................................…. 12

TURNING OFF THE FRYER........................................................ 12

EXTENDED SHUTDOWN…………………………………….…….. 12

BASIC FRYING INSTRUCTIONS………………………………….. 12

Fry Basket Guidelines………………………………………. 13

EXTENDED SHORTENING LIFE…………………………..……… 13

DRAINING THE TANK……………………………………..….……. 14

DAILY FILTERING-ALL MODELS………………………..…..……. 14

CLEANING……………………………………………...……………. 15

Daily…………………………………………………………. 15

BOIL OUT PROCEDURE…………………………………………….....….... 15

MAINTENANCE………………………………………………….......……….. 15

FLUE VENT INSPECTION……….………………………..……….. 15

Service in the US and Canada……………....……………………... 15

TROUBLESHOOTING……………………….....…………………………….. 16

Troubleshooting Chart……………………….………………………. 16

WARRANTY……………………………………….…………………………… 17

GRM SERIES GAS FRYERS

VULCAN-HART F-45385 Rev. C (9-15)

-4-

INTRODUCTION

GENERAL

Vulcan Fryers are produced with quality workmanship and material. Proper installation,

usage and maintenance will result in years of satisfactory performance.

Before installing the fryer, thoroughly read this manual and carefully follow all instructions.

This manual is applicable to model listed on the cover page. Procedures in this manual will

apply to all models unless specified. Pictures and illustrations can be of any model unless the

picture or illustration needs to be model specific.

ORDERING PARTS

Customers may order parts directly from their local authorized service center. If not known,

call Vulcan Customer Service at 800-814-7028.

To speed up your order, provide the model number, serial number, gas type, part needed,

item part number (if known) and quantity needed.

FRYER CAPACITY

MODEL

# of Heat Tubes

Each Fry Tank

BTU / Hour

Each Fry Tank

Width Inch (cm)

Total System

Shortening lbs. (kg)

Each Fry Tank

1GR35M

90,000

15.5" (39)

35-40 (16-18)

1GR45M

120,000

15.5" (39)

45-50 (21-23)

1GR65M

150,000

21.0" (53)

65-70 (29-32)

1GR85M

150,000

21.0" (53)

85-90 (39-41)

UNPACKING

This fryer was inspected before leaving the factory. The carrier assumes full responsibility for

the safe delivery upon acceptance of the shipment. Check for possible shipping damage

immediately after receipt.

If the fryer is found to be damaged, complete the following steps:

1. Carrier must be notified within 5 business days of receipt.

2. Carrier’s local terminal must be notified immediately upon discovery (note time, date,

and who was spoken to), and follow up and confirm with written or electronic

communication.

3. All original packing materials must be kept for inspection purposes.

4. The fryer cannot have been moved, installed, or modified.

5. Notify Vulcan Customer Service immediately at 800-814-2028.

Check that the following have been included:

Crumb Rack

Basket Hanger

Twin Fry Baskets (2)

Tank Brush

GRM SERIES GAS FRYERS

VULCAN-HART F-45385 Rev. C (9-15)

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Adjustable Casters (4) two locking, two non-locking for freestanding fryers.

Drain Pipe Extension for freestanding fryers only.

Twin Fry Basket (2) per fry tank.

Cleanout Rod

Crumb Scoop

Manual and Warranty –Retain for future reference.

INSTALLATION

Do not use the door or its handle to lift the fryer.

Before installing the fryer, verify that the type of gas (natural or propane) agrees with the

specifications on the fryer data plate, which is located on the inside of the door panel. Make

sure the fryer is configured for the proper elevation.

Record your fryer model, device, and serial numbers for future reference in the space

provided below. This information can be found on the fryer data plate.

Fryer Model No: ___________________________

Device:___________________________________

Serial No: ________________________________

Clearances

Minimum clearance from combustible construction:

6” (15 cm) from the sides of the fryer

6” (15 cm) from the back of the fryer

The fryer may be installed on combustible floors

Minimum clearance from noncombustible construction:

0” from the sides of the fryer

0” from the back of the fryer

Between the fryer and any open-top flame units: 16” (41 cm)

Allow space for servicing and operation.

Location

Install fryer in an area with sufficient air supply for gas combustion at fryer burners.

Do not obstruct the flow of combustion and ventilation air.

Provide adequate clearance for air openings into the combustion chamber.

Do not permit fans to blow directly onto fryer.

GRM SERIES GAS FRYERS

VULCAN-HART F-45385 Rev. C (9-15)

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Avoid wall-type fans, which create cross-currents within a room. Avoid open

windows next to sides or back.

CODES AND STANDARDS

The fryer must be installed in accordance with:

In the United States:

State and local codes, or in the absence of local codes, with:

National Fuel Gas Code, ANSI-Z223.1/NFPA #54 (latest edition). Copies may

be obtained from The American Gas Association Accredited Standards Committee

Z223, @ 400 N. Capital St. NW, Washington, DC 20001 or the Secretary Standards

Council, NFPA, 1 Batterymarch Park Quincy, MA 02169-7471.

NFPA Standard #96 Vapor Removal from Cooking Equipment, latest edition,

available from the National Fire Protection Association, Batterymarch Park, Quincy,

MA.

National Electrical Code, ANSI/NFPA-70 (latest edition). Copies may be obtained from

The National Fire Protection Association, Batterymarch Park, Quincy, MA. 02169-7471.

In the commonwealth of Massachusetts all gas appliances vented through a

ventilation hood or exhaust system with a damper or with a power means of exhaust

shall comply with 248 CMR.

In Canada:

Local codes

CAN/CSA-B149.1 Natural Gas and Propane Installation Code (latest

edition),available from the Canadian Standards Association, 155 Queen Street,

Suite 1300, Ottawa, Ontario Canada K1P 6L1.

CSA C22.1 Canadian Electric Code (latest edition), available from the Canadian

Standards Association, 155 Queen Street, Suite 1300, Ottawa, Ontario Canada K1P

6L1. ASSEMBLY

The fryer must be restrained to prevent tipping and the splashing of hot liquid. The means of

restraint may be the manner of installation, such as connection to a battery of appliances,

installing the fryer in an alcove, or by separate means such as adequate ties.

FLUE CONNECTION

Make the flue connection as follows:

Comply with Vapor Removal from Cooking Equipment, ANSI-NFPA Standard #96

(latest edition), available from the National Fire Protection Association,

Batterymarch Park, Quincy, MA 02269.

GRM SERIES GAS FRYERS

VULCAN-HART F-45385 Rev. C (9-15)

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Locate the fryer under a hood with adequate connection to an exhaust duct. The

hood must extend 6” (15 cm) beyond fryer on both sides.

Clearance above the fryer should be adequate for combustion byproducts to be

removed efficiently.

An 18” (46 cm) minimum clearance should be maintained between the flue vent

and the filters of the hood venting system.

Never make flue connections directly to the fryer.

Do not obstruct the flow of the gases from the appliance. Proper air balance should

be maintained in the room.

Ensure that your ventilation system does not cause a down draft at the fryer’s flue

opening. Down draft will not allow the fryer to exhaust properly and will cause

overheating which may cause permanent damage. Damage caused by down draft will

not be covered under equipment warranty. Never allow anything to obstruct the flue or

ventilation exiting from the fryer flue. Do not put anything on top of flue area.

GAS CONNECTION

All gas supply connections and any pipe joint compound must be

resistant to the action of propane gases.

The gas inlet is located on the lower rear of the fryer. Codes require that a gas shutoff valve

be installed in the gas line ahead of the fryer.

The gas supply line must be at least the equivalent of ½” (12.7 mm) iron pipe. If using the

optional quick-disconnect flex hose, ¾” (19 mm) iron pipe.

Make sure the pipes are clean and free of obstructions, dirt, and piping compound. A battery

requires one or two connections of appropriate size for the gas requirement.

Prior to lighting, check all joints in the gas supply line for leaks.

Use soap and water solution. Do not use an open flame.

After piping has been checked for leaks, fully purge gas pipes to remove air.

GAS PRESSURES (ALL MODELS):

The gas pressure should be set at 4” W.C. (Water Column) (0.8 kPa) for natural gas and 10”

W.C. (2.75 kPa) for propane gas. If incoming pressure exceeds ½ PSI (3.45 kPa), an

additional pressure regulator must be installed.

GRM SERIES GAS FRYERS

VULCAN-HART F-45385 Rev. C (9-15)

-8-

TESTING THE GAS SUPPLY PIPING SYSTEM:

When test pressures exceed ½ PSI (3.45 kPa), the fryer and its individual shutoff valve must

be disconnected from the gas supply piping system.

When test pressures are ½ PSI (3.45 kPa) or less, the fryer must be isolated from the gas

supply piping system by closing its individual shutoff valve.

Fryers with Casters:

Separate instructions for installing casters are included with the casters:

The installation shall be made with a connector that complies with the

Standard for Connectors for Movable Gas Appliances, ANSI Z21.69, CAN/CGA-6.16,

and a quick-disconnect device that complies with the Standard for Quick-Disconnect

Devices for Use with Gas Fuel, ANSI z21.41 CSA 6.9 or Quick-Disconnect Devices for

Use with Gas Fuel,

When installing a quick disconnect you must also install a means for

limiting the movement of the fryer. This device will prevent the gas line or quick

disconnect from being strained. The restraining device should be attached to the

cutout on the back panel. See illustration for location.

The fryer must be installed with a connector (not supplied by Vulcan) complying

with the above codes.

The fryer must be installed with restraining means to guard against transmission of

strain to the connector. See illustration.

The fryer must be installed with the casters provided.

GRM SERIES GAS FRYERS

VULCAN-HART F-45385 Rev. C (9-15)

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If the restraint is ever to be disconnected, first turn the gas supply off. If

disconnection of the restraint is necessary, to reconnect this restraint after the fryer

has been returned to its originally installed position.

LEVELING THE FRYER

Check the level of the fryer by placing a level on top of the fryer after gas connections have

been made.

Ensure that the fryer is level front-to-back and side-to-side in the final installed position.

Lock the wheels after unit is level.

OPERATION

Hot oil and parts can cause burns. Use care when operating,

cleaning and servicing the fryer.

Spilling hot frying compound can cause severe burns. Do not move

fryer without draining all frying compound from the tank.

Fryer is not to be used during a power outage

OVER-TEMPERATURE SHUTDOWN

If the shortening becomes overheated, a high-temperature shutoff device will turn the gas

valve off and extinguish the pilot.

If the fryer shuts down due to overheating, DO NOT relight the pilot until the shortening

temperature is below 300 F (149 C).

If an overheating situation persists, contact your local Vulcan-Hart authorized service office.

BEFORE FIRST USE

Cleaning

New units are wiped down at the factory to remove any visible signs of dirt, oil, grease, etc.

remaining from the manufacturing process.

Before any food preparation, thoroughly wash the protective oil from all surface parts and the

tank interior with hot soapy water to remove any film residue and dust or debris.

Do not use chlorine or sulfate/sulfide cleaners.

Wash any accessories shipped with unit.

Rinse fryer and accessories thoroughly and drain the fryer.

Wipe tank completely dry with a soft, clean cloth.

GRM SERIES GAS FRYERS

VULCAN-HART F-45385 Rev. C (9-15)

-10-

FILLING TANK WITH SHORTENING

Solid shortening must NOT be used with GRM fryers. Melting solid

shortening will damage the tank and void your warranty.

Close the drain valve.

Fill the fryer tank with liquid shortening.

Shortening level should be between the min and max lines in the fryer tank.

Shortening will expand when heated. Do not fill the fryer tank past the MAX line.

Add fresh shortening as needed to maintain oil level.

LIGHTING THE PILOT

Thermostat

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