Wacker Neuson LTN 6L Manuale utente

0171883en 007 1110

0171883EN

Operator’s Manual

Light Tower

LTN 6L

60 Hz

notice

All rights, including copying and distribution rights, are reserved.

This publication may be photocopied by the original purchaser of the machine. Any

other type of reproduction is prohibited without express written permission from

Wacker Neuson Corporation.

Any type of reproduction or distribution not authorized by Wacker Neuson Corporation

represents an infringement of valid copyrights. Violators will be prosecuted.

Trademarks

All trademarks referenced in this manual are the property of their respective owners.

Manufacturer

Wacker Neuson Corporation

N92W15000 Anthony Avenue

Menomonee Falls, WI 53051 U.S.A.

Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957

www.wackerneuson.com

Original

instructions

This Operator’s Manual presents the original instructions. The original language of this

Operator’s Manual is American English.

wc_bo0171883en_007TOC.fm 3

Table of ContentsLTN 6L

Foreword 7

1 Safety Information 9

1.1 Signal Words Used in this Manual ....................................................... 9

1.2 Machine Description and Intended Use ............................................. 10

1.3 Safety Guidelines for Operating the Machine ..................................... 11

1.4 Operator Safety while Using Internal Combustion Engines ............... 13

1.5 Lamp Safety ....................................................................................... 14

1.6 Service Safety .................................................................................... 14

2 Labels 16

2.1 Label Locations .................................................................................. 16

2.2 Label Meanings .................................................................................. 18

3 Lifting the Machine 30

3.1 Procedure ........................................................................................... 30

4 Operation 31

4.1 Locating Trailer ................................................................................... 31

4.2 Leveling Trailer ................................................................................... 32

4.3 Adjusting Lights .................................................................................. 33

4.4 Preparing Trailer for Towing or Lifting ................................................ 34

4.5 Raising Tower (Manual Winch System) ............................................. 35

4.6 Lowering Tower (Manual Winch System) ........................................... 38

4.7 Raising Tower (Power Winch System) ............................................... 40

4.8 Lowering Tower (Power Winch System) ............................................ 42

4.9 Emergency Crank Handle (Power Winch System) ............................. 43

4.10 Control Panels (Manual Winch System) ............................................. 44

4.11 Control Panels (120/240, Manual Winch System) .............................. 45

4.12 Control Panels (Power Winch System) .............................................. 46

4.13 Starting ............................................................................................... 47

4.14 Manual Shutdown ............................................................................... 47

4 wc_bo0171883en_007TOC.fm

Table of Contents LTN 6L

4.15 Automatic Shutdown ...........................................................................47

4.16 Operating Lights ..................................................................................48

4.17 Stopping ..............................................................................................48

4.18 Derating ...............................................................................................48

4.19 Receptacle ..........................................................................................49

5 Factory Installed Options 50

5.1 Block Heater ........................................................................................50

5.2 Battery Blanket ....................................................................................51

5.3 Oil Pan Heater .....................................................................................51

6 Maintenance 52

6.1 Periodic Maintenance Schedule ..........................................................52

6.2 Installing / Removing Light Fixtures ....................................................53

6.3 Replacing / Removing Lamps .............................................................54

6.4 Daily Inspection ...................................................................................55

6.5 Air Cleaner ..........................................................................................56

6.6 Engine Oil ............................................................................................56

6.7 Troubleshooting ...................................................................................57

7 Technical Data 58

7.1 Engine .................................................................................................58

7.2 Generator ............................................................................................59

7.3 Machine ...............................................................................................59

8 Schematics 60

8.1 Electrical Schematic ............................................................................60

8.2 Electrical Schematic (120/240) ............................................................62

8.3 Trailer Wiring .......................................................................................64

8.4 Engine Wiring - Lombardini .................................................................65

8.5 Control Panel Wiring ...........................................................................66

8.6 Power Winch Schematic .....................................................................67

wc_bo0171883en_007TOC.fm 5

Table of ContentsLTN 6L

9 Appendix I—Assembly Instructions 68

9.1 Introduction ......................................................................................... 68

10 Appendix II—Assembly Safety 70

10.1 Signal Words Found in this Manual .................................................... 70

10.2 Lifting Safety ....................................................................................... 71

10.3 Pre-Assembly Checklist ..................................................................... 71

11 Appendix III—Standard Pallet Assembly 72

11.1 Installing the Outriggers and Outrigger Jacks .................................... 73

11.2 Installing the Rear Jack ...................................................................... 74

11.3 Installing the Tongue Assembly ......................................................... 75

11.4 Installing the Upper Light Fixtures ...................................................... 77

11.5 Conclusion .......................................................................................... 78

12 Appendix IV—CE Pallet Assembly 79

12.1 Installing the Side Jacks ..................................................................... 80

12.2 Installing the Rear Jack ...................................................................... 81

12.3 Conclusion .......................................................................................... 82

13 Appendix V—Standard Racked Assembly 83

13.1 Installing the Axle ............................................................................... 84

13.2 Installing the Fenders ......................................................................... 85

13.3 Installing the Wheels .......................................................................... 85

13.4 Installing the Outriggers and Outrigger Jacks .................................... 86

13.5 Installing the Rear Jack ...................................................................... 87

13.6 Installing the Tongue Assembly ......................................................... 88

13.7 Installing the Tower Lock Bracket ...................................................... 90

13.8 Installing the Tower Cradle ................................................................. 91

13.9 Installing the Tower ............................................................................ 92

13.10 Installing the Tower Pivot Cable ......................................................... 93

6 wc_bo0171883en_007TOC.fm

Table of Contents LTN 6L

13.11 Installing the Lights ..............................................................................94

13.12 Connecting the Wiring at the Junction Box .........................................95

13.13 Routing the Coil Cord ..........................................................................97

13.14 Wiring the Ballasts and Terminal Strips ..............................................98

13.15 Conclusion .........................................................................................100

14 Appendix VI—CE Racked Assembly 101

14.1 Attaching the Outriggers and Outrigger Jacks ..................................103

14.2 Attaching the Rear Jack ....................................................................104

14.3 Attaching the Tower Lock Bracket .....................................................105

14.4 Attaching the Tower Cradle ...............................................................105

14.5 Installing the Tower ...........................................................................106

14.6 Installing the Tower Pivot Cable ........................................................108

14.7 Attaching the Light Mount Bracket and Light Bar ..............................109

14.8 Attaching the Lights ...........................................................................110

14.9 Wiring the Junction Box .....................................................................111

14.10 Routing the Coil Cord ........................................................................113

14.11 Wiring the Ballasts and Terminal Strips ............................................114

LTN 6L Foreword

wc_tx001571gb.fm 7

Foreword

Machines

covered in

this manual

Machine

documentation

Keep a copy of the Operator’s Manual with the machine at all times.

Use the separate Parts Book supplied with the machine to order replacement

parts.

Refer to the separate Repair Manual for detailed instructions on servicing and

repairing the machine.

If you are missing any of these documents, please contact Wacker Neuson

Corporation to order a replacement or visit www.wackerneuson.com.

When ordering parts or requesting service information, be prepared to provide

the machine model number, item number, revision number, and serial number.

Expectations

for

information in

this manual

This manual provides information and procedures to safely operate and

maintain the above Wacker Neuson model(s). For your own safety and to

reduce the risk of injury, carefully read, understand, and observe all instructions

described in this manual.

Wacker Neuson Corporation expressly reserves the right to make technical

modifications, even without notice, which improve the performance or safety

standards of its machines.

The information contained in this manual is based on machines manufactured

up until the time of publication. Wacker Neuson Corporation reserves the right

to change any portion of this information without notice.

CALIFORNIA

Proposition

65 Warning

Engine exhaust, some of its constituents, and certain vehicle components, contain

or emit chemicals known to the State of California to cause cancer and birth

defects or other reproductive harm.

Laws

pertaining to

spark

arresters

NOTICE: State Health Safety Codes and Public Resources Codes specify that in

certain locations spark arresters be used on internal combustion engines that use

hydrocarbon fuels. A spark arrester is a device designed to prevent accidental dis-

charge of sparks or flames from the engine exhaust. Spark arresters are qualified

and rated by the United States Forest Service for this purpose. In order to comply

with local laws regarding spark arresters, consult the engine distributor or the local

Health and Safety Administrator.

Manufacturer’s

approval

This manual contains references to approved parts, attachments, and modifica-

tions. The following definitions apply:

Approved parts or attachments are those either manufactured orprovided by

Wacker Neuson.

Approved modifications are those performed by an authorized Wacker

Neuson service center according to written instructions published by Wacker

Neuson.

Machine Item Number

LTN 6L 0620117, 0620727, 0620550, 0620553, 0620561,

0620554, 0620297

Foreword LTN 6L

8 wc_tx001571gb.fm

Unapproved parts, attachments, and modifications are those that do not

meet the approved criteria.

Unapproved parts, attachments, or modifications may have the following conse-

quences:

Serious injury hazards to the operator and persons in the work area

Permanent damage to the machine which will not be covered under warranty

Contact your Wacker Neuson dealer immediately if you have questions about

approved or unapproved parts, attachments, or modifications.

LTN 6L Safety Information

wc_si000227gb.fm 9

1 Safety Information

1.1 Signal Words Used in this Manual

This manual contains DANGER, WARNING, CAUTION, NOTICE, and

NOTE signal words which must be followed to reduce the possibility

of personal injury, damage to the equipment, or improper service.

NOTICE: Used without the safety alert symbol, NOTICE indicates a

situation which, if not avoided, could result in property damage.

Note: A Note contains additional information important to a procedure.

This is the safety alert symbol. It is used to alert you to potential personal hazards.

fObey all safety messages that follow this symbol.

DANGER

DANGER indicates a hazardous situation which, if not avoided, will result in death

or serious injury.

fTo avoid death or serious injury from this type of hazard, obey all safety mes-

sages that follow this signal word.

WARNING

WARNING indicates a hazardous situation which, if not avoided, could result in

death or serious injury.

fTo avoid possible death or serious injury from this type of hazard, obey all safety

messages that follow this signal word.

CAUTION

CAUTION indicates a hazardous situation which, if not avoided, could result in

minor or moderate injury.

fTo avoid possible minor or moderate injury from this type of hazard, obey all

safety messages that follow this signal word.

Safety Information LTN 6L

10 wc_si000227gb.fm

1.2 Machine Description and Intended Use

This machine is a mobile, trailer-mounted light tower. The Wacker

Neuson Light Tower consists of a trailer with a cabinet containing a diesel

engine, a fuel tank, a control panel, and an electric alternator. A

telescoping tower with four metal halide lights is mounted to the top of the

cabinet. Dual winches tilt, raise, and lower the telescoping tower. As the

engine runs, the generator converts mechanical energy into electric

power. The metal halide lights run off this power. Receptacle(s) are also

present to power auxiliary loads. The operator uses the control panel to

operate and monitor the machine.

This machine is intended for the illumination of outdoor areas. This

machine is also intended for the purpose of supplying electrical power to

connected loads. Refer to the product specifications for the output voltage

and frequency of this Light Tower, and for the maximum output power limit

of this Light Tower.

This machine has been designed and built strictly for the intended use

described above. Using the machine for any other purpose could

permanently damage the machine or seriously injure the operator or other

persons in the area. Machine damage caused by misuse is not covered

under warranty.

• The following are some examples of misuse:

• Connecting a load that has voltage and frequency requirements that

are incompatible with the machine output

• Overloading the machine with a device that draws excessive power

during either continuous running or start-up

• Operating the machine in a manner that is inconsistent with all

federal, state and local codes and regulations

• Using the machine as a ladder, support, or work surface

• Using the machine to carry or transport passengers or equipment

• Using the machine to tow other machines (unless factory equipped)

• Using the machine as a hoist or hanging items from the tower

• Operating the machine outside of factory specifications

• Operating the machine in a manner inconsistent with all warnings

found on the machine and in the Operator’s Manual

This machine has been designed and built in accordance with the latest

global safety standards. It has been carefully engineered to eliminate

hazards as far as practicable and to increase operator safety through

protective guards and labeling. However, some risks may remain even

after protective measures have been taken. They are called residual

risks. On this machine, they may include exposure to:

Indice

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