WAGNER PEM-X1 CG Manuale utente

P_01725

PEM-X1 CG

Powder Cup Gun

Version 05/2019

II 2D 2mJ

0102

P_00309

VERSION 05/2019 ORDER NUMBER DOC2326960 PEM-X1 CG

Table of Contents

1 ABOUT THESE INSTRUCTIONS 6

1.1 Preface 6

1.2 Warnings, Notices and Symbols in these Instructions 6

1.3 Languages 7

1.4 Abbreviations 7

1.5 Terminology for the Purpose of this Manual 8

2 CORRECT USE 9

2.1 Device Type 9

2.2 Type of Use 9

2.3 For Use in Potentially Explosive Areas 9

2.4 Processible Working Materials 9

2.5 Misuse 9

3 IDENTIFICATION 10

3.1 Explosion Protection Identication 10

3.2 FM Approval 10

3.3 Type Plate 10

3.4 Permissible Device Combinations 11

4 BASIC SAFETY INSTRUCTIONS 12

4.1 Safety Instructions for the Operator 12

4.1.1 Electrical Devices and Equipment 12

4.1.2 A Safe Work Environment 13

4.1.3 Personnel Qualications 13

4.2 Safety Instructions for the Personnel 14

4.2.1 Personal Safety Equipment 14

4.2.2 Safe Handling of WAGNER Powder Spray Devices 14

4.2.3 Grounding the Device 15

4.2.4 Product Hoses 15

4.2.5 Electrical Connection Cables 16

4.2.6 Cleaning and Flushing 16

4.2.7 Maintenance and Repair 17

4.2.8 Protective and Monitoring Equipment 17

4.3 Information about Safe Discharges 18

5 DESCRIPTION 19

5.1 Construction of the Cup Gun 19

5.2 Mode of Operation of the Cup Gun 19

5.3 Scope of Delivery 20

5.4 Data 20

5.4.1 Technical Data 20

5.4.2 Dimensions 21

5.5 Accessories 21

6 ASSEMBLY AND COMMISSIONING 22

6.1 Training of Assembly/Commissioning Personnel 22

6.2 Storage Conditions 22

6.3 Installation Conditions 22

VERSION 05/2019 ORDER NUMBER DOC2326960 PEM-X1 CG

6.4 Preparing the Cup Gun 22

6.4.1 Selection of a Suitable Nozzle System 22

6.4.2 Powder Cup 24

6.4.3 Assembling the Powder Cup 24

6.4.4 How to Use the Powder Cup 25

6.5 Connecting the Manual Gun 26

6.6 Grounding 26

6.6.1 Grounding the Powder Coating System 27

6.7 Safety Checks 27

7 OPERATION 28

7.1 Training the Operating Personnel 28

7.2 Tasks 28

7.3 Operation of the Control Unit 28

7.4 Optimizing the Powder Cloud for Coating 33

7.4.1 Recommended Settings for Total Air Volume 33

7.5 Switching O the Cup Gun 33

7.5.1 Pressure Relief/Work Interruption 33

7.6 "Double Click" Program (High Dynamic Remote) 34

7.7 Reproducible Setting of the Nozzle Position 35

8 CLEANING AND MAINTENANCE 36

8.1 Cleaning 36

8.1.1 Cleaning Personnel 36

8.1.2 Cleaning Procedures 36

8.2 Maintenance 36

8.2.1 Maintenance Personnel 36

8.2.2 Maintenance Instructions 37

8.2.3 Safety Checks and Maintenance Intervals 37

8.2.4 Maintenance Procedures 37

8.3 Exchanging the Manual Gun 38

8.4 Changing the Flat Jet Nozzle 39

8.4.1 Removing the Flat Jet Nozzle 39

8.4.2 Fitting the Flat Jet Nozzle 40

8.5 Changing the Round Jet Nozzle 41

8.5.1 Removing the Round Jet Nozzle 41

8.5.2 Fitting the Round Jet Nozzle 42

8.6 Replacing the Protective Wedge 43

8.6.1 Removing the Protective Wedge 43

8.6.2 Installing the Protective Wedge 44

8.7 Changing from Flat Jet Nozzle to Round Jet Nozzle 45

8.8 Assembly of the CoronaStar 47

8.9 Replacing the Suspension Hook 48

8.10 Replacing the Collector Nozzle 49

8.11 Replacing the Connecting Tube 50

9 TROUBLESHOOTING AND RECTIFICATION 51

10 INSPECTIONS 52

11 DISASSEMBLY AND DISPOSAL 54

11.1 Disassembly 54

11.2 Disposal 54

VERSION 05/2019 ORDER NUMBER DOC2326960 PEM-X1 CG

12 ACCESSORIES 55

12.1 Flat Jet Nozzle 55

12.2 Deector Cone 55

12.3 Electrode Holder 55

12.4 Set of X1 F5 Flat Jet Nozzles 55

12.4.1 Flat Jet Nozzle X1 F5-X 56

12.5 Powder Cup 56

12.5.1 Powder Cup - 210 cm³ 56

12.5.2 1L Powder Cup 56

12.6 Cup Holder 57

12.7 CoronaStar Retrot Set 57

12.8 Wedge Tool 57

12.9 X1 VL Nozzle Extension - 150/300/500 58

12.10 X1 VL Nozzle Extension - 750 58

12.11 Wall Mount 59

12.12 Recipe Sticker 59

12.13 Powder Measuring Adapter 60

12.13.1 Powder Measuring Adapter for Flat Jet Nozzle X1 60

12.13.2 Powder Measuring Adapter for C4-F5/X1-F5 Flat Jet Nozzle 60

13 SPARE PARTS 61

13.1 How Can Spare Parts Be Ordered? 61

13.2 PEM-X1 CG Corona Cup Gun 62

13.3 X1 R Electrode Holder 63

13.4 Powder Cup 64

13.5 Connecting Part 64

13.6 Connecting Tube, Collector Nozzle 65

14 PEMX1 CG PORTABLE SET 66

15 EU DECLARATION OF CONFORMITY 67

15.1 EU Declaration of Conformity - Manual Gun 67

VERSION 05/2019 ORDER NUMBER DOC2326960 PEM-X1 CG

1 ABOUT THESE INSTRUCTIONS

1.1 PREFACE

The operating manual contains information about safely operating, maintaining, cleaning and

repairing the device.

The operating manual is part of the device and must be available to the operating and service

personnel.

The device may only be operated by trained personnel and in compliance with this operating

manual.

Operating and service personnel should be instructed according to the safety instructions.

This equipment can be dangerous if it is not operated according to the instructions in this

operating manual.

Electrostatic manual coating systems may only be operated by qualied personnel.

1.2 WARNINGS, NOTICES AND SYMBOLS IN THESE INSTRUCTIONS

Warning instructions in this manual highlight particular dangers to users and to the

device and state measures for avoiding the hazard. These warning instructions fall into

the following categories:

DANGER Immediate risk of danger.

Non-observance will result in death or serious injury.

WARNING Potential danger.

Non-observance may result in death or serious injury.

CAUTION Potentially dangerous situation.

Non-observance may result in minor injury.

NOTICE Potentially dangerous situation.

Non-observance may result in damage to property.

Note: Provides information about particular characteristics and how

to proceed.

Explanation of warning notice:

LEVEL OF DANGER

This notice warns you of a danger!

Possible consequences of not observing the warning notice.

The measures for preventing the hazard and its consequences.

VERSION 05/2019 ORDER NUMBER DOC2326960 PEM-X1 CG

1.3 LANGUAGES

The operating manual is available in the following languages:

Original operating manual

Language Order no.

German 2326959

Translation of the original operating manual

Language Order no. Language Order no.

English 2326960 Polish 2410120

French 2326961

Italian 2326962

Spanish 2326963

Russian 2333347

Chinese 2333348

Additional languages on request or at: www.wagner-group.com

1.4 ABBREVIATIONS

Order no. Order number

Spare part

Marking in the spare parts lists

Position

Number of pieces

-- Item not available as spare part

/ Item does not exist

VERSION 05/2019 ORDER NUMBER DOC2326960 PEM-X1 CG

1.5 TERMINOLOGY FOR THE PURPOSE OF THIS MANUAL

Cleaning

Cleaning Manual cleaning of devices and device parts with cleaning agent

Flushing Internal ushing of paint-wetted parts with compressed air

Personnel qualications

Trained person Is instructed in the tasks assigned to him/her, the potential risks

associated with improper behavior as well as the necessary

protective devices and measures.

Electrically trained

person

Is instructed by an electrician about the tasks assigned to him/her,

the potential risks associated with improper behavior as well as

the necessary protective devices and measures.

Electrician Can assess the work assigned to him/her and detect possible

hazards based on his/her technical training, knowledge and

experience in relevant provisions.

Skilled person in the

context of

DGUV 209-052

A person who, based on his/her technical training, experience

and recent vocational experience, has sucient technical

knowledge in the area of electrostatic coating and is familiar

with the relevant and generally accepted rules of technology

so that he/she can inspect and assess the status of devices and

coating systems based on workplace safety.

Additional requirements for skilled persons can also be found

in TRBS1203(2010/amendment 2012): Expert knowledge in the

areas of protection against excessive pressure, electrical hazards,

and explosion protection (where applicable).

VERSION 05/2019 ORDER NUMBER DOC2326960 PEM-X1 CG

2 CORRECT USE

2.1 DEVICE TYPE

Powder cup guns for manual coating of grounded work pieces.

2.2 TYPE OF USE

The PEM-X1 CG powder cup gun is designed for the electrostatic coating of work pieces with

organic powders.

WAGNER explicitly prohibits any other use!

The powder cup gun may only be operated in a temperature range from 5–40 °C; 41–104 °F

(FMscope of application 5–45 °C; 41–113 °F).

Electrostatic manual coating systemsmay only beused in sprayareas equippedin accordance

with EN 12981 or under equivalent ventilation conditions.

The device may only be operated under the following conditions:

Use the device only to work with the products recommended by WAGNER.

Do not deactivate safety xtures.

Use only WAGNER original spare parts and accessories.

The operating personnel must be trained on the basis of this operating manual.

Follow the instructions in the operating manual.

2.3 FOR USE IN POTENTIALLY EXPLOSIVE AREAS

This type A-P electrostatic powder spray gun is suitable for processing industrial powder

lacquer for coating electrically conductive objects and can be used in potentially

explosive areas (zone 22). (See Explosion Protection Identication, Chapter 3.1).

In explosion hazard areas, only use approved explosion-proof electrical devices.

2.4 PROCESSIBLE WORKING MATERIALS

– types of powder that can be charged electrostatically;

– metallic powder.

Note:

Contact your localWAGNER dealer and the lacquer manufacturer if you encounter application

problems.

2.5 MISUSE

Misuse can lead to physical injury and/or property damage!

Special attention must be paid that:

liquid coating products, e.g., solvents or water-based lacquers are not processed;

no food, medicine or cosmetics are processed.

VERSION 05/2019 ORDER NUMBER DOC2326960 PEM-X1 CG

3 IDENTIFICATION

3.1 EXPLOSION PROTECTION IDENTIFICATION

Device type: PEM-X1 CG powder cup gun

Manufacturer: Wagner International AG

9450 Altstätten

Switzerland

0102 II 2D 2mJ

CE European Communities

0102 Notied body: PTB

Ex Symbol for explosion protection

II Device class II

2 Category 2

D Ex-atmosphere dust

2 mJ Maximum ignition energy 2 mJ

3.2 FM APPROVAL

The PEM-X1 CG powder cup gun is FM approved in the USA and Canada using control

document no. 2309729.

P_00309

3.3 TYPE PLATE

P_03875

In accordance with control document: 2309729

PEM-X1 CG

Output 100kV max.

Serial Number:

For Electro. Fin. Appl. CL. II Spray Materials

0102 II 2 D 2mJ

PTB 12 ATEX 5002 EN 50050-2

Ambient Temperature 45 °C

Made in Switzerland

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