Watec WAT-910BD Manuale utente

Assembly of the TACOS

WAT-910BD Housing v2

P ge 1

1) Circuit Diagram

2) Assembly of PCB

)Tools Required.

Only simple h nd tools re necess ry to complete the ssembly of the PCB.

- Soldering Iron nd solder

- Needle nose pliers

- Wire clippers/trimmers

- M ybe multimeter to test the resistor v lues

- M ybe m gnifying gl ss to re d the resistor v lues, see

http://www.hirophysics.com/L bsheet/resis-codes/resis-codes.html

L ter you will need

- Phillips He d screwdrivers

- bottle of Super-Glue

- 1.5mm Allen key

Appendix A) Lists the Contents of the WAT-910BD-TACOS Kit

Appendix B) Photo of the contents of the WAT-910BD C rton

b) Inspect PCB

The PCB is designed nd m nuf ctured specific lly for the TACOS-WAT-

910BD c mer project.

It is of double sided construction nd ll holes re through pl ted to m ke

soldering e sy. The side the N no microcontroller is fitted h s l rge

ground pl ne.

It is designed with m rkings nd v lues to help id correct ssembly.

Shown is TACOS BDvA, me ning version A - me ning the PCB design

w s right first time ☺

Assembly of the TACOS

WAT-910BD Housing v2

P ge 2

c) Fit the Resistors

5 resistors re required. Their v lues re etched into the PCB in their required positions. The v lues re bit

h rd to see in the photo, so from the top ( s shown); 330R, 10k, 47R, 47R, & 2k.

Bend the le ds to suit the pitch of the holes

Insert so the resistors re flush

Solder e ch le d ensuring you get good

meniscus round e ch le d on both sides of

the PCB.

Trim the le ds t the other side so th t they

re no higher th n 1mm.

Re son: the N no m y foul nd short on the

le ds if they re too high.

d) Fit the N no Microcontroller.

Insert the N no s shown on the picture t left nd below.

M ke sure the N no is;

( ) fitted with the USB port protruding over the end of the PCB

(b) flush onto the silver side of the PCB

Do Not Solder? YET!

Check th t the trimmed resistor le ds do not foul or short on the underside of

the N no.

If you look between, s shown, you should see n ir-g p. Trim the resistor

le ds if necess ry.

Assembly of the TACOS

WAT-910BD Housing v2

P ge 3

Slightly bend out the le ds on the four corners of the N no. This will prevent the

N no from lifting during soldering.\

Solder ll pins nd trim bout 1mm high.

e) Fit the Zener Diodes nd the Mosfet

Zener Diodes, like ll diodes re pol rised, me ning they need to be inserted into

the circuit the right w y round. Note: the zeners re m rked with bl ck line on

one side.

Also note

there re

sm ll d shes

etched into

the PCB

tr ck work.

This is done

so th t the

end of the zener with the line is electric lly

connected to the hole with the d sh.

Bend the zener le ds s shown using the pliers.

The Mosfet h s fl t on it’s

body. Note: the upside down

D etched into the PCB tr ck

work.

The str ight side of the D

m tches the fl t on the

mosfet.

Insert the zeners nd the

mosfet s shown nd solder.

Trim the le ds on the

underside.

Check for the bsence of

solder bridges between the tr ck work nd for dry & ugly solder work. If there re problems fix them now. If OK,

then congr tul tions, you h ve now completed the ssembly of the TACOS WAT-910BD PCB.

Assembly of the TACOS

WAT-910BD Housing v2

P ge 4

3) Wiring the PCB

) C mer Control H rness

Included in the

c mer c rton re

sm ll p rcels

cont ining v rious

wiring h rnesses.

Loc te the C mer

Control H rness -

with green, yellow,

blue nd bl ck

conductors.

The wires re supplied w y too long, so trim to bout 80mm long from the connector, strip bout 5mm, twist the

conductor nd solder the ends.

For the ground connection, use some of the

off-cut bl ck conductor cut bout 80mm, strip,

twist nd solder.

Solder the C mer Control H rness nd

Ground Conductor s shown.

b) Power H rness

Loc te the power

h rness with red

nd bl ck

conductors.

Trim to bout 80mm long from the connector, strip bout 5mm, twist the conductor nd solder the ends.

Assembly of the TACOS

WAT-910BD Housing v2

P ge 5

c) LEDs

From the off-cuts of the C mer

Control nd Power h rnesses, cut

80mm lengths of red, bl ck, yellow nd

blue conductors. Strip, twist nd solder

both ends.

Trim the Anode (long le d) of the

Green LED to 8mm length, nd solder

the yellow conductor.

Trim the C thode (short le d) of the

Green LED to 8mm length, nd solder

the blue conductor.

Trim the Anode (long le d) of the

Yellow LED to 8mm length, nd solder

the red conductor.

Trim the C thode (short le d) of the

Yellow LED to 8mm length, nd solder

the bl ck conductor.

Fit 3mm he t-shrink tubing to the

nodes s shown.

If you h ve 3 volt button cell h ndy (CR2025 or simil r) you c n test the connections by pplying the red (or

yellow) wire to the + termin l nd the bl ck (or blue) wire to the – termin l, nd the LED should light.

Solder the Green LED to the

PCB. The yellow wire goes

to the top most hole nd the

blue wire goes to the middle

hole.

Solder the bl ck wire of the

Yellow LED to the bottom-

most hole.

Solder the Power H rness

s shown.

- Red wire of the

Power H rness to

the red wire of the

Yellow LED.

- Bl ck wire of the

Power H rness to

the ground wire of

the PCB.

The PCB is now wired. Put

it side.

Assembly of the TACOS

WAT-910BD Housing v2

P ge 6

d) Power Socket nd the reverse pol rity s fety diode.

This step m y be omitted if you re bsolutely cert in th t you c n not possibly pply reverse pol rity supply to

the c mer , when observing t 3 m on cold winter morning when using mittens. (been there, done th t?)

The socket comes with 3 termin ls.

It’s not m nd tory, but I usu lly trim off the one

closest to the body. Don’t use your good clippers,

the wire trimmer in he vy pliers is good enough.

To the termin l

furthest from the

body, solder the

node of the

Diode.

Fit some 4mm he t-shrink tubing to the

diode s shown.

Test

the connections by plugging in

your norm l c mer power supply (12 volt

centre positive) into the socket.

Red wire from multimeter to the free end of the diode, bl ck wire to the rem ining termin l on the socket. The

volt ge should re d + 12volts ( little less due to the volt ge drop cross the diode).

If it re ds -12 volts there is n error - DO NOT USE THIS SOCKET until it is fixed.

4) Housing Assembly

) Fit the c mer to the C mer Mount Pl te

Ensure you h ve screw driver th t is snug fit

in the Philips screw he ds.

A b dly fitting screw driver will e sily round over

the Philips drive nd if you do th t you will enter

world of p in nd suffering in your efforts to

remove the screws without d m ging the

c mer . From experience, the screws re not

excessively tight, so just be c reful.

Hold the c mer by the edges nd void

touching ny conductors.

Remove the four screws s shown.

Assembly of the TACOS

WAT-910BD Housing v2

P ge 7

The TACOS Housing is supplied ssembled, so the Assembler (You) c n see how it ll fits together – by c reful

dis ssembly. T ke c re not to loose ny screws.

Orient the C mer Mount Pl te s shown.

Note:

- the two sockets on the c mer re in the

bottom-left

- the 4 non-t pped holes re to the side.

Insert the four M2x8 countersink screws into the

c mer . Do not over tighten.

b) Insert the C mer into the Housing

With the Housing pl ced so th t the connector holes in

the Top Deck re uppermost, orient the c mer s

shown – t ke note of the connector l yout.

It’s bit of wiggle but the C mer Mount Pl te nd

c mer will fit flush with the inside-front of the st inless

steel housing.

Secure with 4x M3x6 P n he d screws into the 4 t pped holes in the C mer Mount Pl te.

Assembly of the TACOS

WAT-910BD Housing v2

P ge 8

c) Fit the Delrin C p

The Delrin C p fits over the C-Mount b rrel of the c mer nd is

secured by four M3x10 P n He d screws.

Note: do not over tighten. Delrin is n engineering gr de pl stic

polymer, but it’s still pl stic.

Just tighten the screws until they re snug.

d) Fit the Power nd BNC video sockets

Insert the BNC socket so th t the

solder t g is e sily ccessible.

You’ll need 10mm nd 13mm

sp nner to tighten the nuts on the

sockets.

Don’t use n djust ble wrench

( .k. . shifter) bec use the

l rger he d size m y well knock

nd d m ge component on the

c mer bo rd.

Just be c reful!

e) Insert the PCB

With the resistors on the outside, nd the N no on the inside,

insert the PCB into the housing by firstly inserting the USB

socket into the hole, then rot te the bottom of the PCB.

Secure the PCB;

- t the top, ne r the USB Socket. with

M2x6 countersunk screw. Note: it is vit l th t

the shorter screw is used to ensure the end

does not foul on the N no microcontroller.

- t the bottom, with M2x10 countersunk screw.

Assembly of the TACOS

WAT-910BD Housing v2

P ge 9

f) Connect the C mer Control H rness nd the Power H rness to the PCB sockets.

The plugs h ve tiny keys th t loc te into the

socket to ensure the plug is inserted

correctly.

Insert e ch plug nd pply gentle pressure

nd you should feel the plug sn p in.

g) Solder the Power le ds to the Power Input socket.

If you h ve not done the test

outlined in step 3d bove, then do

so now.

Once you re sure the diode is the

positive 12 volt supply;

- fit 1cm length of he t-

shrink tubing over the red

conductors.

- Solder the red conductors to

the diode.

- Solder the bl ck wire to the

ground termin l.

- Shrink the red tubing into

pl ce s shown.

h) Super-Glue the LEDs

Apply d b of super-glue to the LEDs nd insert into the holes.

Assembly of the TACOS

WAT-910BD Housing v2

P ge 10

i) Solder the Video H rness

loc te the Video Out h rness – with blue nd bl ck

conductors.

trim the video h rness to 8cm from the socket. Strip

nd solder the ends.

Solder the conductors s shown

- blue to the centr l socket termin l

- Bl ck to the socket ground.

Insert the Video plug into the socket on the c mer

bo rd.

j) Fit the cover

Using the 4x M2x6 St inless Steel C p Screws, fit

nd secure the cover.

Assembly of the WAT-910BD-TACOS c mer is

complete.

IMPORTANT: Ple se re d the

TACOS_WAT-910BD_IntroAndInst ll M nu l

B FOR plugging the c mer into the USB port of

your computer.

Appendix A) WAT-910BD-TACOS Kit – Packing List

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