Waterboy MAXI ARRAY Manuale utente

Array Frame Installation

-MAXI ARRAY -

 
2 
 
Contents 
INTRODUCTION.......................................................................................................................................3 
Tools required.....................................................................................................................................3 
COMPONENT LIST ...................................................................................................................................4 
INSTALLATION.........................................................................................................................................7 
Footings...............................................................................................................................................7 
Set Footing ......................................................................................................................................7 
Fastened Footing.............................................................................................................................8 
ARRAY BUILD...........................................................................................................................................9 
Tube Cap .............................................................................................................................................9 
Beam .................................................................................................................................................10 
Angle Adjusters .................................................................................................................................10 
Rails...................................................................................................................................................12 
Sub Frame .....................................................................................................................................12 
Upper Frame .................................................................................................................................13 
SOLAR PANELS.......................................................................................................................................15 
Placing the solar panels on the array................................................................................................15 
Solar Module Cable Clips ......................................................................................................................17 
Appendix ...............................................................................................................................................18 
WARRANTY STATEMENT.......................................................................................................................19 
 
 
 
 

INTRODUCTION

Thank you for choosing a Waterboy Pole Mounted Solar Array for your application.

The Waterboy range of pole mounted solar arrays provide a strong, durable and reliable support

frame for your solar modules, with an assembly method that is fast, simple and secure.

Utilising a strong galvanised steel base with a lightweight aluminium support frame, we can offer

strength and flexibility under even the most extreme conditions.

Tools required

•Concrete for footings (Cement, sand, aggregate), shovels, mixer, form work etc..

•Spirit level

•Tek drill

•General spanner set

•6mm Allen key

COMPONENT LIST

PRODUCT

NAME

PICTURE

COMMENTS

Aluminium

Rail

1650mm Lengths

Aluminium

Rail

2100mm Lengths

End Clamp

Includes：

M8 Hexagon screw

and fixing nut

12x

Mid Clamp

Includes：

M8 Hexagon screw

and fixing nut

24x

Joiner

clamps

Includes：M8

Hexagon screw and

fixing nut

Tube Cap

Angle

adjustment

arm

Beam

Post top

Post Base

Aluminium

Rail extender

Square

Bracket

M16 All

Thread

Includes：6x M16

Hexagon nuts

M8x12 Key

bolts

12x

M8x30 Hex

bolt

Includes：M8

Hexagon nuts And

washers

56x

25mm Tech

Screw

PLEASE NOTE –STAINLESS STEEL BOLTS WILL BIND UP OCCASIONALLY

APPLY GREASE ONTO BOLT BEFORE TIGHTENING TO STOP THIS OCCURING

INSTALLATION

Footings

There are two common types of array footing, Set and Fastened.

Set Footing

A Set Footing is the most common method for installing the Post Base. It involves setting the large

square base into the concrete footing.

Prepare a posthole min 600mm wide (A), to a depth (B) of 600 –800mm (double the width

measurements for soft sandy ground) and pre pour a thick layer of concrete into the bottom of the hole,

and place the post base onto this.

Ensure post is straight and level before continuing the concrete.

To avoid water sitting around the post base, finish with a tapered water shed (D).

Allow concrete to set.

Once the concrete is set, attach post top to post base with 4 bolts/nuts/washers provided.

Continue to Array Build

B: 600mm –800mm

A: 600mm

C: Pre post

concrete

D: Tapered

water shed

Fastened Footing

The array post base is designed with the option to be bolted to pre-set bolts in a concrete floor or

block if desired.

Position post over bolts and tighten down.

Attach post top to post base with 4 bolts/nuts/washers provided.

Continue to Array Build

200mm pre-set

anchor bolts, or

sleeve anchor

bolts

or(minimum)

ARRAY BUILD

Place the Tube Cap on the Pole and position with the two adjuster mounting holes facing south.

Tighten the six M8 key bolts to maintain the correct position, so panels will face towards true North.

Tube Cap

North Facing side

South Facing side

Beam

Place the Beam in the Tube Cap flanges and fasten with M16 All Thread and nut.

Angle Adjusters

Place the 2 x angle adjustment tubes between the beam and the tube cap, on the outside of each.

Fasten with the M16 All Thread and nuts once you select the angle desired (see next page). It is

recommended positioning the beam flat for assembly and adjusting for angle once complete.

Indice

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