Waterra Waterra PowerPack PP1 Manuale utente
CONTENTS
Part 1: POWERPACK MANUAL
CONTENTS..............................................................................................................................1
EC DECLARATION OF CONFORMITY ..................................................................................2
INTRODUCTION......................................................................................................................3
SAFETY INSTRUCTIONS ....................................................................................................... 4
COMPONENT IDENTIFICATION ............................................................................................ 9
PRE-OPERATION CHECKS..................................................................................................11
PUMPING OPERATION ........................................................................................................ 12
BACKPACK IN USE...............................................................................................................16
MAINTENANCE .....................................................................................................................17
TROUBLE SHOOTING .......................................................................................................... 17
SPECIFICATIONS .................................................................................................................18
SERVICE ADDRESSES ........................................................................................................ 20
SPARES................................................................................................................................. 20
GUARANTEE ......................................................................................................................... 21
STORAGE.............................................................................................................................. 21
NOTES ................................................................................................................................... 22
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PP1 1
EC DECLARATION OF CONFORMITY
Waterra (UK) Limited
Unit 4, r/o 179-189 Stratford Road
Shirley
Solihull
West Midlands
B90 3AU
Description:
Lightweight portable petrol motor powered actuator for operating inertial pumps
Type:
PowerPack PP1
Serial Numbers: Engine No:
PowerPack PP1 No:
Requirements:
Meets the relevant Essential Health & Safety Requirements of :
EEC Directive 98/37/EC.
in accordance with:
The Supply of Machinery (Safety) Regulations 1992 (SI 1992/3073)
as amended by:
The Supply of Machinery (Safety) ( Amendment) Regulations 1994
(SI 1994/2063)
Authority:
Peter Dumble, Managing Director
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PP1
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INTRODUCTION
This Manual covers the operation and maintenance of the Waterra PowerPack PP1. This lightweight
portable petrol motor powered actuator is used for operating Waterra inertial pumps.
Waterra UK Limited reserves the right to make changes at any time without notice and without
incurring any obligation.
No part of this publication may be reproduced without written permission.
This manual should be considered a permanent part of the PowerPack and should remain with it if it is
sold.
If a problem should arise, or if you have any questions, please contact Waterra.
Date of manufacture:
Manufactured in the UK.
W
Groundwater Monitoring equipment
WATERRA (UK) LIMITED 2005 ALL RIGHTS RESERVED
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PP1 3
SAFETY INSTRUCTIONS
Explanation of symbols
! WARNING
To ensure safe operation, pay particular attention to these precautions.
The Waterra PowerPack PP1 is designed to give safe and
dependable service if operated according to instructions. Read
and understand the Owner’s Manual, together with the Honda
engine manual, before operating the PowerPack. Failure to do
so could result in personal injury or equipment damage.
Keep fingers away from actuator arm slot during operation.
Keep away from the actuator arm when in operation
The exhaust pipe becomes very hot during operation and
remains hot for a while after stopping the engine. Be careful
not to touch the exhaust pipe while it its hot, Let the engine cool
before storing indoors. To prevent scalding, pay attention to
the warning marks attached to the PowerPack.
Wear ear defenders at all times during operation, to protect
your hearing from high pitched engine noise.
Wear protective footwear to protect your feet in case the pump
is dropped
When the PowerPack PP1 is operating, the upper tubular
carrying frame must not be held. This portion of the frame
generates high vibration levels and should not be touched for
longer than 16 minutes per day. Excessive contact can cause
injury to the hands and arms of workers whose hands are
exposed to high vibration.
Petrol/gasoline is extremely flammable and is explosive under
certain conditions. Do not smoke or allow flames or sparks in
the area.
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SAFETY INSTRUCTIONS
Using the PowerPack PP1 on boreholes without mountable headworks
The PowerPack PP1 is designed to be attached to boreholes with upright headworks to enable it to be
operated without user contact. In situations where it is used unattached to headworks, it is important
that operators are trained to use the machine without touching the upper part of the tubular carrying
handle and advised of the risks associated with prolonged contact as follows:
Prolonged and regular work with high vibration hand-held or hand-guided tools can result in workers
suffering various forms of damage collectively known as “hand-arm vibration syndrome” (HAVS). The
best known form of damage is “vibration white finger” (VWF) which is a proscribed industrial disease.
The upper part of the tubular carrying frame vibrates at comparatively high levels when the
PowerPack is operating. It is important that operators are instructed not to hold onto the upper tubular
carrying frame when the unit is in operation. The maximum recommended time for contact with this
part is 16 minutes per day.
The prescribed method for stabilising the unit during operation is for the operator to stand on the base
of the frame (see page 14). The vibration levels measured on the base of the frame are low and within
recommended Health and Safety guidelines. The maximum recommended daily exposure for standing
on the base is 192 minutes. However, it is recommended that workers who regularly operate the
machine in this way are included in a health and safety surveillance programme. A suitable
programme should enable symptoms to be assessed and appropriate information to be given to
individuals regarding further exposure to vibration.
Operators should be warned of the risks posed by exposure to vibration and be informed of the
symptoms which may arise from excessive exposure. Operators should be instructed to report any
symptom immediately to a designated person.
Component safety features
Start/Stop Switch:
In an emergency, to switch off engine, turn knob to off position (O).
To ensure safe operation, please read the guidelines on the following pages:
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PP1 5
SAFETY INSTRUCTIONS
! WARNING
Operator responsibility
x Any part of the machine is a potential source of danger if the machine is used in abnormal
conditions or if maintenance is not done correctly.
x Read the Manual carefully. Be familiar with the controls and their proper use. Know how to
stop the engine rapidly and how to release the ratchet strap quickly when it is used to secure
the PowerPack to a borehole.
x Use the machine only for the purpose it is intended for.
x Never allow people unfamiliar with this Manual (including the Honda Engine Manual) to use the
PowerPack. Local regulations may restrict the age of the operator.
x If you lend or resell the PowerPack to a third party, instruct him/her how to handle the product
and alert him/her to read the Manual carefully before use.
x Never use the PowerPack while user is fatigued or under medication, or if the user has
swallowed substances known to affect judgement or reactions.
x Ensure untrained people and animals are at least 5 metres away from the operator and any
assistant should be at least 2 metres from the machine. We recommend that a stop signal and
other signals between operator and assistant be decided prior to operation and that they are
used for safety during operation.
x Keep in mind that the operator or user is responsible for accidents or hazards occurring to other
people or their property.
x While operating the PowerPack always wear the following protective clothing and protective
devices:
¡ Protective clothing: wear adequate clothing, which fits closely. Do not leave sleeves and the
bottom of shirt/jacket loose. Do not wear clothes with tapes, laces and /or ribbons, necktie,
necklace etc during operation, as they could be caught in the machine. Bind your hair if it is
long and do not let your hair fall below your shoulders.
¡ Protective devices: Wear appropriate ear protection to protect your hearing from high pitched
noise; wear safety footwear with toe protectors to avoid damaging your feet by dropping the
PowerPack.
x Before each use, visually inspect the PowerPack for any damage or loose fixings.
x Never mount an incorrect part and do not tamper with the PowerPack, as this could result in
personal injury or damage to the equipment.
x Do not change the engine governor settings or over-speed the engine.
x Start the engine carefully according to the instructions.
x Never pick up or carry the PowerPack while the engine is running.
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SAFETY INSTRUCTIONS
! WARNING
x Stop the engine in the following cases:
¡ Before checking, cleaning or working on the PowerPack.
¡ If the PowerPack starts to vibrate abnormally. Check immediately and carry out any repair
work necessary before re-use.
¡ Whenever leaving the PowerPack unattended.
¡ Before refuelling.
x Keep all nuts, bolts and screws tight to be sure the PowerPack is in safe working condition.
x When using the backpack, ensure that the PowerPack frame is correctly located on the
backpack frame and securely fixed by the retaining clip before transportation.
x Allow the engine to cool before attempting to attach the PowerPack to the backpack.
x Do not use the PowerPack with worn or damaged parts. Parts must be replaced, not repaired.
Replace with genuine parts approved by the manufacturer. Contact Waterra for all
maintenance. Non-equivalent quality parts may damage the machine and be prejudicial to your
safety.
x Do not hold the upper tubular carrying frame when the machine is in operation as prolonged
and regular contact with the hand could result in injury caused by vibration.
x Do not smoke while working.
Fire and Burn Hazard
Petrol/gasoline is extremely flammable and petrol/gasoline vapour can explode. Use extreme care
when handling petrol/gasoline. Keep out of the reach of children.
x Store fuel in containers specifically designed for this purpose.
x Refuel outdoors only and do not smoke or use a mobile phone while refuelling or handling fuel.
x Add fuel before starting the engine and before mounting above a borehole. Never remove the
cap from the fuel tank or add petrol while the engine is running or when the engine is hot.
x If fuel is spilled, do not attempt to start the engine but move the PowerPack away from the area
of spillage and avoid creating any source of ignition until the gasoline vapours have dissipated.
x Tighten all fuel tanks and container caps securely. When starting the engine after refuelling, be
sure to start the engine at least 3m away from the refuelling spot.
x Never store the PowerPack with petrol in the tank inside a building where fumes may reach an
open flame, spark or high temperature source.
x Allow the engine to cool before transportation or before storing in any enclosure.
x If the fuel tank has to be drained, this should be done outdoors, with a cold engine.
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PP1 7
SAFETY INSTRUCTIONS
! WARNING
Carbon Monoxide Hazard
Exhaust contains poisonous carbon monoxide, a colourless, odourless gas. Breathing exhaust can
cause loss of consciousness and may lead to death.
If you run the engine in an area that is confined or even partially enclosed, the air you breathe could
contain a dangerous amount of exhaust gas.
x To keep exhaust gas from building-up, provide adequate ventilation.
x Do not operate the engine in a confined space where dangerous carbon monoxide fumes can
collect.
Spark Arrestor
The engine exhaust is fitted with a Honda manufactured and fitted spark arrestor. The spark arrestor
must be serviced every 100 hours to keep it functioning as designed.
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COMPONENT IDENTIFICATION
Bracketed codes are for
spares identification. A
full list of parts is available
from Waterra or your local
dealer.
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PP1 9
COMPONENT IDENTIFICATION
Engine control location
The throttle control and the Stop/Start switch are located on the
side of the engine, near the fuel tank filler cap. (See picture)
Throttle control
To adjust the throttle setting, move lever (indicated in the
picture) anti-clockwise to slow the engine or clockwise to speed
it up.
NB: The maximum throttle setting is limited. Do not override
this setting as it could damage the machine.
Engine Start/Stop switch
The Stop/Start switch is located on the side of the engine, near
the fuel tank filler cap. (See picture on page 9)
For the choke controls, refer to the Honda Engine Manual.
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Indice
