Watson Marlow Pumps 730EnN Guida all'installazione

730 EnN Installation, operating, and maintenance manual

m-730en-en-09 02-02-22 1

Contents

1 Certification 3

1.1 Declaration of conformity 4

1.2 Declaration of incorporation 5

2 When you unpack your pump 6

2.1 Unpacking your pump 6

2.2 Packaging disposal 6

2.3 Inspection 6

2.4 Components supplied 6

2.5 Storage 6

3 Information for returning pumps 7

4 Peristaltic pumps - an overview 7

5 Warranty 8

6 Safety notes 9

7 Pump specifications 12

7.1 Weights 13

7.2 Pumphead options 13

8 Good pump installation practice 14

8.1 General recommendations 14

8.2 Dos and don'ts 15

9 Pump operation 16

9.1 Keypad layout and key IDs 16

9.2 Starting and stopping 17

9.3 Using up and down keys 17

9.4 Maximum speed 17

9.5 Change rotation direction 17

10 Connecting to a power supply 18

10.1 Conductor colour coding 19

10.2 Wiring the NEMA module - EtherNet/IP™ pumps 19

10.3 M12 connector screen connection 21

11 Start-up check list 22

12 EtherNet/IP™ control wiring 22

12.1 Features on the rear of the pump 23

12.2 RJ45 connections 24

12.3 Control wiring 24

12.4 N Module and F Module 28

12.5 Input/output connectors 31

12.6 EtherNet/IP™ pump external interface parameters 33

12.7 Network topology 34

13 Switching the pump on for the first time 36

13.1 Selecting the display language 36

13.2 First-time start-up defaults 38

14 Switching the pump on in subsequent power cycles 40

15 Main menu 41

15.1 Security settings 42

15.2 General settings 53

15.3 Change mode 64

15.4 Control settings 64

15.5 Help 66

16 Mode menu 67

17 Manual 68

17.1 Start 68

17.2 Stop 69

17.3 Increasing and decreasing flow rate 69

18 Flow calibration 71

18.1 Setting the flow calibration 71

19 EtherNet/IP™ mode 73

19.1 Configure EtherNet/IP™ settings 73

19.2 EtherNet/IP™mode 77

19.3 Pump parameters 77

19.4 EDS compatibility guide 90

20 Sensors 91

20.1 Sensor wiring 92

20.2 Setting up the sensors 93

20.3 Start up delay 97

20.4 Generic sensors 99

20.5 Flow sensor reading 110

21 Troubleshooting 111

21.1 Error codes 111

21.2 Technical support 112

22 Drive maintenance 113

23 Drive spares 114

24 Pumphead replacement 115

24.1 720R and 720RE pumphead replacement 115

2 m-730en-en-09 02-02-22

25 Tube replacement 116

25.1 Continuous tubing 116

25.2 Tube elements 116

26 Ordering information 118

26.1 Pump part numbers 118

26.2 Tubing and element part numbers 119

26.3 Pumphead spares 121

27 Performance data 125

27.1 720R, 720RE, 720R/RX and 720RE/REX performance data 125

28 Trademarks 128

29 Disclaimers 129

30 Publication history 130

31 List of tables and figures 131

31.1 Tables 131

31.2 Figures 132

Original instructions

The original instructions for this manual have been written in English. Other language versions of this

manual are a translation of the original instructions

1 Certification

Certification documents follow on the next pages.

m-730en-en-09 02-02-22 3

1.1 Declaration of conformity

Watson-Marlow Limited

Falmouth

Cornwall

TR11 4RU

England

1. 530 Cased pumps (Models: S, SN, U, UN, Du, DuN, Bp, BpN, En, EnN, Pn, PnN)

630 Cased pumps (Models: S, SN, U, UN, Du, DuN, Bp, BpN, En, EnN, Pn, PnN)

730 Cased pumps (Models: SN, UN, DuN, BpN, EnN, PnN)

2. Manufacturer:

Watson Marlow Ltd

Bickland Water Road

Falmouth

TR11 4RU

3. This declaration of conformity is issued under the sole responsibility of the manufacturer

4. All models and versions of the 530, 630 and 730 series of cased peristaltic pump with all

approved pump heads, tubing and accessories.

5. The object of the declaration described above is in conformity with the relevant Union

harmonisation legislation:

Machinery Directive 2006/42/EC

EMC Directive 2014/30/EC

ROHS Directive 2015/863

6. Harmonised standards used:

BS EN61010-1:2010 third edition Safety requirements for electrical equipment for

measurement, control, and laboratory use Part 1: General requirements

EN61326-1:2013 Electrical equipment for measurement, control and laboratory use – EMC

requirements Part 1: General requirements

BS EN 60529:1992+A2:2013 Degrees of protection provided by enclosures (IP code)

7. Intertek Testing and Certification Ltd, No: 3272281, performed compliance testing to UL

61010-1:2012 and CSA C22.2#61010-1-12:2012 and issued certification of compliance to

these standards.

Signed for and behalf of:

Watson Marlow Ltd

Falmouth, December 2020

Simon Nicholson, Managing Director, Watson-Marlow Limited

EC Declaration of Conformity

4 m-730en-en-09 02-02-22

1.2 Declaration of incorporation

Watson-Marlow Ltd

Falmouth

Cornwall

TR11 4RU

England

In accordance with the Machinery Directive 2006/42/EC that if this unit is to be installed into a machine

or is to be assembled with other machines for installations, it shall not be put into service until the

relevant machinery hasbeen declared in conformity.

We herebydeclare that:

Peristaltic Pump

Series: 530,630 and 730 cased pumps

the following harmonised standards have been applied and fulfilled for health and safety

requirements:

Safety of Machinery – EN ISO 12100

Safety of Machinery – Electrical Equipment of Machines BS EN 60204-1

Quality Management System – ISO 9001

and the technical documentation is compiled in accordance with Annex VII(B) of the Directive.

We undertake to transmit, in response to a reasoned request by the appropriate national authorities,

relevant information on the partly completed machinery identified above. The method of transmission

shall be by mail or email.

The pump head is incomplete and must not be put into service until the machinery into which it is to be

incorporated has been declared in conformity with the provisions of the Directive.

Person authorised to compile the technical documents:

Nancy Ashburn, Head of Design & Engineering, Watson-Marlow Ltd

Place and date of declaration: Watson-Marlow Ltd, 20.04.2020

Responsible person:

Simon Nicholson, Managing Director, Watson-Marlow Ltd

Declaration of Incorporation

m-730en-en-09 02-02-22 5

2 When you unpack your pump

2.1 Unpacking your pump

Unpack all parts carefully, retaining the packaging until you are sure all components are present and

in good order. Check against the components supplied list, below.

2.2 Packaging disposal

Dispose of packaging materials safely, and in accordance with regulations in your area. The outer

carton is made of corrugated cardboard and can be recycled.

2.3 Inspection

Check that all components are present. Inspect components for damage in transit. If anything is

missing or damaged, contact your distributor immediately.

2.4 Components supplied

730 Components

l730 pump drive unit, fitted with pumphead if specified as a pump

lThe designated power cable (attached to the pump drive unit)

lA 730N module providing pump ingress protection to IP66, NEMA 4X

lNote: the module is attached for transit, but must be removed to allow wiring up, voltage

selection and fuse inspection and then re-affixed before the pump is operated.

lProduct safety information booklet incorporating quick start manual

2.5 Storage

This product has an extended shelf life. However, care should be taken after storage to ensure that all

parts function correctly. Please observe the storage recommendations and use-by dates which apply

to tubing you may wish to bring into service after storage.

6 m-730en-en-09 02-02-22

3 Information for returning pumps

Before returning products, they must be thoroughly cleaned/decontaminated. The declaration

confirming this should be completed and returned to us in advance of the item being shipped.

You are required to complete and return a decontamination declaration stating all fluids that have

been in contact with the equipment being returned to us.

On receipt of the declaration, we will issue a Returns Authorisation Number. We reserve the right to

quarantine or refuse any equipment that is not displaying a Returns Authorisation Number.

Please complete a separate decontamination declaration for each product and use the correct form

that denotes the location you wish to return the equipment to. A copy of the appropriate

decontamination declaration can be downloaded from the Watson- Marlow website at

www.wmftg.com/decon.

If you have any queries then please contact your local Watson- Marlow representative for further

assistance at www.wmftg.com/contact.

4 Peristaltic pumps - an overview

Peristaltic pumps are the simplest possible pump, with no valves, seals or glands to clog or corrode.

The fluid contacts only the bore of a tube, eliminating the risk of the pump contaminating the fluid, or

the fluid contaminating the pump. Peristaltic pumps can operate dry without risk.

How they work

A compressible tube is squeezed between a roller and a track on an arc of a circle, creating a seal at

the point of contact. As the roller advances along the tube, the seal also advances. After the roller has

passed, the tube returns to its original shape, creating a partial vacuum which is filled by fluid drawn

from the inlet port.

Before the roller reaches the end of the track, a second roller compresses the tube at the start of the

track, isolating a packet of fluid between the compression points. As the first roller leaves the track,

the second continues to advance, expelling the packet of fluid through the pump’s discharge port. At

the same time, a new partial vacuum is created behind the second roller into which more fluid is

drawn from the inlet port.

Backflow and siphoning do not occur, and the pump effectively seals the tube when it is inactive. No

valves are needed.

The principle may be demonstrated by squeezing a soft tube between thumb and finger and sliding it

along: fluid is expelled from one end of the tube while more is drawn in at the other.

Animal digestive tracts function in a similar way.

Suitable applications

Peristaltic pumping is ideal for most fluids, including viscous, shear-sensitive, corrosive and abrasive

fluids, and those containing suspended solids. They are especially useful for pumping operations

where hygiene is important.

Peristaltic pumps operate on the positive displacement principle. They are particularly suitable for

metering, dosing and dispensing applications. Pumps are easy to install, simple to operate and

inexpensive to maintain.

m-730en-en-09 02-02-22 7

5 Warranty

Watson- Marlow Limited ("Watson- Marlow") warrants this product to be free from defects in materials and

workmanship for five years from the date of shipment, under normal use and service.

Watson-Marlow's sole responsibility and the customer's exclusive remedy for any claim arising out of the purchase of

any product from Watson-Marlow is, at Watson-Marlow's option: repair, replacement or credit, where applicable.

Unless otherwise agreed in writing, the foregoing warranty is limited to the country in which the product is sold.

No employee, agent or representative of Watson-Marlow has the authority to bind Watson-Marlow to any warranty

other than the foregoing unless in writing and signed by a director of Watson-Marlow. Watson-Marlow makes no

warranty of the fitness of its products for a particular purpose.

In no event:

i. shall the cost of the customer's exclusive remedy exceed the purchase price of the product;

ii. shall Watson-Marlow be liable for any special, indirect, incidental, consequential, or exemplary damages,

however arising, even if Watson-Marlow has been advised of the possibility of such damages.

Watson-Marlow shall not be liable for any loss, damage, or expense directly or indirectly related to or arising out of the

use of its products, including damage or injury caused to other products, machinery, buildings, or property. Watson-

Marlow shall not be liable for consequential damages, including without limitation, lost profits, loss of time,

inconvenience, loss of product pumped, and loss of production.

This warranty does not obligate Watson-Marlow to bear any costs of removal, installation, transportation, or other

charges which may arise in connection with a warranty claim.

Watson-Marlow shall not be responsible for shipping damage of returned items.

Conditions

oProducts must be returned by pre-arrangement to Watson-Marlow, or a Watson-Marlow approved service

centre.

oAll repairs or modifications must have been made by Watson- Marlow Limited, or a Watson- Marlow

approved service centre or with the express permission in writing of Watson-Marlow, signed by a manager

or director of Watson-Marlow.

oAny remote control or system connections must be made in accordance to Watson- Marlow

recommendations.

oAll EtherNet/IP™ systems must be installed or certified by a suitably trained installation engineer.

Exceptions

oConsumable items including tubing and pumping elements are excluded.

oPumphead rollers are excluded.

oRepairs or service necessitated by normal wear and tear or by lack of reasonable and proper maintenance

are excluded.

oProducts which, in the judgement of Watson-Marlow, have been abused, misused, or subject to malicious or

accidental damage or neglect are excluded.

oFailure caused by electrical surge is excluded.

oFailure caused by incorrect or sub-standard system wiring is excluded.

oDamage by chemical attack is excluded.

oAncillaries such as leak detectors are excluded.

oFailure caused by UV light or direct sunlight.

oAll ReNu pumpheads are excluded

oAny attempt to disassemble a Watson-Marlow product will invalidate the product warranty.

Watson-Marlow reserves the right to amend these terms and conditions at any time.

8 m-730en-en-09 02-02-22

6 Safety notes

This safety information should be used in conjunction with the rest of this operating manual.

In the interests of safety, this pump and pumphead should only be used by competent, suitably

trained personnel after they have read and understood the manual and considered any hazard

involved. If the pump is used in a manner not specified by Watson-Marlow Limited, the protection

provided by the pump may be impaired. Any person who is involved in the installation or

maintenance of this equipment should be fully competent to carry out the work. This person should

also be familiar with all relevant health and safety protocols, regulations and guidance.

This symbol, used on the pump and in the manual, means: An appropriate

safety instruction should be followed or caution to a potential hazard exists.

This symbol, used on the pump and in the manual, means: Do not allow fingers

to contact moving parts.

This symbol, used on the pump and in the manual, means: Caution, hot

surface.

This symbol, used on the pump and in the manual, means: Caution, risk of

electric shock.

This symbol, used on the pump and in the manual, means: Personal Protective

Equipment (PPE) must be worn.

This symbol, used on the pump and in the manual, means: Recycle this product

under the terms of the EU Waste Electrical and Electronic Equipment (WEEE)

Directive.

Within the 630 and 730 pumps there are thermal fuses which self-reset; if they

trip, error code "Err17 Under Voltage" is displayed.

m-730en-en-09 02-02-22 9

Fundamental work with regard to lifting, transportation, installation, starting-

up, maintenance and repair should be performed by qualified personnel only.

The unit must be isolated from mains power while work is being carried out.

The motor must be secured against accidental start-up.

Some pumps weigh more than 18kg (the exact weight depends on the model

and pumphead - see on the pump). Lifting should be performed according to

standard Health and Safety guidelines. Finger recesses are built into the sides

of the lower shell for convenience in lifting; in addition, the pump can

conveniently be lifted by grasping the pumphead and (where fitted) the N

Module at the rear of the pump.

There is a user-replaceable fuse located at the rear of the pump. Some country

specific mains plugs contain an additional replaceable fuse. Fuses must be

replaced with parts with the same rating.

There are no user-serviceable fuses or parts inside this pump.

Note - the mains power supply cable is supplied hardwired into the pump and

is not customer replaceable.

Observe voltage selector switch setting for your region

IP66 pumps are supplied with a mains plug. The gland at the NEMA Module

end of the cable is IP66 rated. The mains plug at the opposite end of the cable

is NOT IP66 rated. It is the user's responsibility to ensure that the connection

to the mains supply is IP66 rated.

This pump must be used only for its intended purpose.

The pump must be accessible at all times to facilitate operation and maintenance. Access points must

not be obstructed or blocked. Do not fit any devices to the drive unit other than those tested and

approved by Watson-Marlow. Doing so could lead to injury to persons or damage to property for

which no liability can be accepted.

The pump's main plug is the disconnecting device (for isolating the motor drive from the mains

supply in an emergency). Do not position the pump so that it is difficult to disconnect the mains plug.

If hazardous fluids are to be pumped, safety procedures specific to the

particular fluid and application must be put in place to protect against injury

to persons.

10 m-730en-en-09 02-02-22

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