Webasto Thermo Top E Manuale utente

WARNING!

Hazard warning:

Incorrect installation or repair of Webasto heating systems may cause a fire or result

in the emission of carbon monoxide, which can be fatal. Serious or fatal injuries can

be caused as a result.

Specialist company training, technical documentation, specialized tools and

equipment are required to install and repair Webasto heating and cooling systems.

NEVER attempt to install or repair Webasto heating or cooling systems if you have not

successfully completed the company training and thereby acquired the required

technical skills, or if you do not have access to the required technical documentation,

tools and equipment needed to carry out correct installation and repairs.

ALWAYS follow all Webasto installation and repair instructions and observe all

warnings.

Webasto does not accept any liability for defects and damage that are attributable to

installation by untrained staff.

Feel the drive

Mitsubishi Grandis

Gasoline and Diesel

from Model Year 2004

For left-hand drive vehicles only

Ident. No.: 1303003C_EN Fee Euro 10 © Webasto AG

Water Heater Unit

Thermo Top E Additional Heater

Thermo Top C Additional Heater

Thermo Top P Additional Heater

Installation Instructions

00 0003

00 0002

00 0104

Mitsubishi Grandis

Validity

Vehicle and engine types, equipment variants and national specifications not listed in these installation

instructionshavenotbeentested.However, installationaccordingtotheseinstallationinstructionsmay

be possible.

The installation location of a digital timer and summer/winter switch should be confirmed with the end

customer before installation.

Manufacturer Model Type EG-BE No./ABE

Mitsubishi Grandis NAOW e1*2001/116*0269*00....

Engine type Engine model Output in kW Displacement in cm³

4G69 Gasoline 121 2378

BSY Diesel 100 1968

Validity 2

Heater Unit/Installation Kit 3

Foreword 3

Special Tools 3

Notes on Installation 3

Explanatory Notes on the Document 4

Preliminary Work 5

Heater Unit Installation Location 5

Electrical Connections 6

Telestart T100 HTM Option 7

Thermo Call TC1.1 Option 8

Fan Controller 9

Wiring Diagram 10

Preparing Installation Location 11

Preparing Heater Unit 12

Installing Heater Unit 13

Combustion Air 14

Installing Fuel Metering Pump 15

Fuel Removal, Gasoline 16

Fuel Removal, Diesel 17

Coolant, Gasoline 18

Coolant, Diesel 21

Exhaust Gas 24

Final Work 25

Operating Instructions for End Customer 26

Template for Fuel-Tank Sending Unit on

Gasoline Vehicles 27

Template for Fuel Standpipe on

Gasoline Vehicles 28

Template for Fuel Standpipe on

Diesel Vehicles 29

Table of Contents

Mitsubishi Grandis

Heater Unit/Installation Kit

Heater unit recommended for the respective vehicle class:

The selection of the heater unit is based on the passenger compartment size of the vehicle and the

level of comfort required by the customer!

Foreword

The installation instructions apply to the Mitsubishi Grandis vehicles with a Gasoline and Diesel engine

- For the validity, see page 2 - from model year 2004 and later, assuming technical modifications to the

vehicle do not affect installation, any liability claims excluded. Depending on the vehicle version and

equipment, modifications may be necessary during installation with respect to these installation

instructions.

However,thestipulations in the "installationinstructions"and"operatingandmaintenanceinstructions"

for the Thermo Top C/P/E must always be observed.

The corresponding rules of technology and any information from the vehicle manufacturer should be

observed during the installation work.

General Instructions

Installation should be carried out according to the general, standard rules of technology. Unless

specified otherwise, fasten hoses, lines and wiring harnesses to original vehicle lines and wiring

harnesses using cable ties.

Sharp edges should be fitted with edge protectors (split-open plastic hose).

Spray unfinished body areas, e.g. drilled holes, with anti-corrosion wax (Tectyl 100K, Order No.

111329).

Special Tools

- Torque wrench for 2.0 - 10 Nm

- Hose clamping pliers

Quantity Description Order No.:

1 Retail accessories with desired heater control See price list

1 Installation kit for Mitsubishi Grandis Gasoline and Diesel 1303000C

Vehicle Heater unit

Compact car Thermo Top E

Mid-size car, station wagon Thermo Top C

Full-size car, van, offroader Thermo Top P

Special features are highlighted using the following symbols:

Mechanical work

Electrical connection

Coolant connection

Fuel connection

Exhaust system

Combustion air

The arrow in the vehicle icon indicates the position on

the vehicle and the viewing angle.

Mitsubishi Grandis

Specific risk of injury or fatal accidents.

Specific risk of damage to components.

Specific risk of fire or explosion.

Reference to general installation instructions of

Webasto components or to the manufacturer's vehicle-

specific documents.

Reference to a special technical feature.



Explanatory Notes on Document

To provide you with a quick overview of the individual working steps, you will find an identification mark

on the outside top right corner of the page in question.

Mitsubishi Grandis

Preliminary Work

WARNING!

- Disconnect the battery "earth" or "ground" connection.

-Depressurizethe cooling system.

- Copy the factory number from the original type label to the duplicate type label.

- Remove years that do not apply from the duplicate label.

- Attach the duplicate label (type label) in the appropriate place.

- Remove the engine cover (diesel vehicles only).

- Completely remove the battery.

- Remove the air filter together with the intake hose.

- Detach the relay and fuse box in the engine compartment at the left (diesel vehicles only).

- Remove the left front wheel well trim and wheel.

- Remove the underride protection.

- Open the fuel tank cap.

- Remove the individual seat or seat row (depending on equipment) behind the driver's seat.

- Fold back the floor covering in the area of the service door.

- Open the tank-fitting service lid

- Remove the fuel-tank sending unit in accordance with the manufacturers specifications.

- Remove the A/C control panel.

- Remove the cover of the footwell trim on the driver's and front passenger side.

- Remove the lower cover from the instrument panel trim on the driver's side.

Heater unit installation location

(1) Heater unit

Heater

unit instal-

lation lo-

cation

Mitsubishi Grandis

Wiring harness pass through

(1) Protective rubber plug

Digital timer

(1) Digital timer (use wiring

harness extension)

Opt. summer/winter switch

(1) Summer/winter switch, hole

12 mm dia.

Fuse holder, relay K3

(1) K3 relay, M5x12 bolt,

washers, nut

(3) Fuse holder, M4x12 bolt,

washers, M4 nut

(2) Drill 6.5 mm dia. hole, angle

bracket, M6x20 bolt, spring

lockwasher

Telestart T70/80 Option

(1) Receiver

(2)Bracket,M5x12bolt,washer,

flanged nut

Antenna T70/80/90

(1) Antenna

5 6

Electrical

diagram

Do not install the

metering pump cable

harness until later

together with fuel

pipe along the

original vehicle fuel

lines on the

underbody



Electrical Connections

Mitsubishi Grandis

Remote option (Telestart)

(1) Receiver

(2) Bracket, M5x12 bolt, washer, flanged nut

Installing

receiver

2

(1) Antenna of Telestart T100 HTM

Installing

antenna

(1) Temperature sensor of Telestart T100

HTM

(2) Dual Lock, self-adhesive

(3) Air distribution for passenger

compartment fan

Tempera-

ture sen-

sor

2 3 

Mitsubishi Grandis

Remote option (Thermo Call)

Cut out insulation mat.

(1) Thermo Call receiver, M5x20 bolts,

flanged nut, washers [4x]

(2) Lower footwell cover on front passenger

side Installing

receiver

2

(1) Antenna TC 1.1

Installing

antenna

(1) Push button

Installing

push

button



Mitsubishi Grandis

Automatic air-conditioning fan

controller

Connection to 2-pin connector from blower

motor.

Make connections as shown in the wiring

diagram with the connectors provided.

(1) Connector, 2-pin Fan

controller

Connection of diode group 8on 26-pin

connector 5from A/C control panel.

Insulate wire ends 9[2x].

(1) White/black (ws/sw) wire

(2) Black (sw) wire

(3) Black (sw) wire from fuse F4

(4) Blue/red (bl/rt) wire from +15

(6) Blue/red (bl/rt) wire from Pin 8

(7) Black (sw) wire

Fan

controller

31 2

26-pin connector from A/C control panel

(1) Connector, 26-pin

The pin assignment (Pin 8) does not match

the wiring diagram from the Rep. Manual!!!!

Pin 8

Mitsubishi Grandis

Wiring

diagram

gn/

rt/ws

Webasto

Mitsubishi

X1 F3 Fbl/rt

87a

85 30

ST 1

bl/rt

rt/ws

GR ws/sw sw

0,5²

bl bl



Webasto components Mitsubishi components Colors and symbols

Legend

HG Heater unit TT-C/E GM Fan motor rt red

6-pin heater unit connector

GB Fan relay ws white

F3 25 A fuse ST 1 26-pin connector KB sw black

F4 Fuse, 7.5 A KB

Air-conditioning control panel

br brown

K3 Fan relay F Fuse gn green

D1 Diode group GR Fan relay bl blue

Insulate wire ends

and tie back

XCutting point

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