Webasto Thermo Top E Manuale utente

WARNING!

Hazard warning:

Incorrect installation or repair of Webasto heating systems may cause a fire or result in the

emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as

a result.

Specialist company training, technical documentation, specialized tools and equipment are

required to install and repair Webasto heating and cooling systems.

NEVER attempt to install or repair Webasto heating or cooling systems if you have not

successfully completed the company training and thereby acquired the required technical

skills, or if you do not have access to the required technical documentation, tools and

equipment needed to carry out correct installation and repairs.

ALWAYS follow all Webasto installation and repair instructions and observe all warnings.

Webasto does not accept any liability for defects and damage that are attributable to

installation by untrained staff.

Water Heater Unit

Installation Instructions

Ident. No.:1312754A_EN Fee Euro 10.00 © Webasto AG

Nissan X-Trail

Diesel

from Model Year 2008

Left-hand drive vehicle

Feel the drive

Thermo Top E Additional Heater e1

00 0003

Thermo Top C

Additional Heater

00 0002

Thermo Top P Additional Heater e1

00 0104

Nissan X-Trail

1312754A_EN 2

Table of Contents

Validity

Vehicle and engine types, equipment variants and national specifications not listed in these installation

instructionshavenotbeentested.However,installation according to these installationinstructions may

be possible.

The installation location of a digital timer and summer/winter switch should be confirmed with the end

customer before installation.

Manufacturer Model Type EG-BE No./ABE

Nissan X-Trail T31 e1 * 2001/116 * 0432 * ...

Engine type Engine model Output in kW Displacement in cm³

M9R Diesel 110 1995

M9R Diesel 127 1995

Validity 2

Heater Unit/Installation Kit 3

Foreword 3

General Instructions 3

Special Tools 3

Explanatory Notes on Document 4

Preliminary Work 5

Heater unit installation location 5

Preparing electrical system 6

Electrical system 7

utomatic air-conditioning fan controller 8

Remote option (Telestart) 10

Remote option (Thermo Call) 11

Preparing heater unit 12

Preparing installation location 12

Installing heater unit 13

Coolant for diesel engine 15

Combustion air 19

Fuel 20

Exhaust gas 22

Operating Instructions for End Customer 24

Nissan X-Trail

1312754A_EN 3

Heater Unit/Installation Kit

Also required:

Heater unit recommended for the respective vehicle class:

The selection of the heater unit is based on the passenger compartment size of the vehicle and the

level of comfort required by the customer!

Foreword

These installation instructions apply to Nissan X-Trail Diesel vehicles - for validity, see page 2 - from

model year 2008 and later, assuming technical modifications to the vehicle do not affect installation,

any liability claims excluded. Depending on the vehicle version and equipment, modifications may be

necessary during installation with respect to these installation instructions.

However,thestipulations in the "installationinstructions"and"operating and maintenanceinstructions"

for the Thermo Top C/P/E must always be observed.

The corresponding rules of technology and any information from the vehicle manufacturer should be

observed during the installation work.

General Instructions

Installation should be carried out according to the general, standard rules of technology. Unless

specified otherwise, fasten hoses, lines and wiring harnesses to original vehicle lines and wiring

harnesses using cable ties.

Sharp edges should be fitted with edge protectors (split-open plastic hose).

Spray unfinished body areas, e.g. drilled holes, with anti-corrosion wax (Tectyl 100K, Order No.

111329).

Special Tools

- Torque wrench for 2.0 - 10 Nm

- Hose clamping pliers

- Metric thread-setter kit

Quantity Description Order No.:

1 Nissan-specific delivery scope See Nissan price list

1 Installation kit for Nissan X-Trail Diesel xxxxxxA

Quantity Description Order No.:

1 Heater control according to Nissan price list See Nissan price list

Vehicle Heater unit

Compact car Thermo Top E

Mid-size car, station wagon Thermo Top C

Full-size car, van, offroader Thermo Top P

Nissan X-Trail

1312754A_EN 4

Special features are highlighted using the following symbols:

The arrow in the vehicle icon indicates the position on

the vehicle and the viewing angle.

Specific risk of injury or fatal accidents.

Specific risk of damage to components.

Specific risk of fire or explosion.

Reference to general installation instructions of

Webasto components or to the manufacturer's vehicle-

specific documents.

Reference to a special technical feature.

All dimensions are in mm!

Tightening torque of hose clamps = 2.0 + 0.5 Nm!

Tightening torque of Ejot screws, Ejot studs = 10 Nm!

Mechanical system

Electrical system

Water

Fuel

Exhaust gas

Combustion air

Explanatory Notes on Document

To provide you with a quick overview of the individual working steps, you will find an identification mark

on the outside top right corner of the page in question.

Nissan X-Trail

1312754A_EN 5

Preliminary Work

WARNING!

- Open the fuel tank cap, ventilate the tank.

- Close the tank cap again.

- Disconnect the battery "earth" or "ground" connection.

-Depressurizethe cooling system.

- Copy the factory number from the original type label to the duplicate type label.

- Remove years that do not apply from the duplicate label.

- Attach the duplicate label (type label) in the appropriate place.

- Completely remove the battery

- Remove the air filter together with the intake hose.

- Remove the trim in the right footwell

- Remove the fuse and relay box

- Remove the A/C control panel.

- Remove the bumper.

- Remove the underride protection

- Open the right-hand fuel sender service lid.

Remove page 24 "Operating Instructions for End Customer" and add to the vehicle operating

instructions.

Heater unit installation location

1Heater unit

Installation

location

Nissan X-Trail

1312754A_EN 6

Preparing electrical system

Only with automatic air-conditioning

Wire section 1 and 2 will be required later for

connecting fuse F4. Cutting

wires to

length

Produce connections as shown in wiring

diagram. Install wire section 2in the

protective sleeving provided.

Preparing

fuse F4

1900

100

2sw

0,75²

85 30

87a87

1 2

Nissan X-Trail

1312754A_EN 7

Electrical system

Digital timer / summer/winter switch option

1Digital timer

2Summer/winter switch, drilled hole 12 mm dia.

Wiring

harness

installation

diagram

Fuse holder, relay K3

1Fuse holder

2Retaining plate of fuse holder, M5x12 bolt,

washer, angle bracket 3, K3 relay 5, M5

flanged nut

4M6x20 bolt, large diameter washer, existing

hole, M6 flanged nut

Wiring harness pass through

1Protective rubber plug

Donot installthe meteringpump

cableharnessuntillatertogether

with fuel pipe along the original

vehicle fuel lines on the

underbody

1 4

Nissan X-Trail

1312754A_EN 8

Automatic air-conditioning fan controller

Wiring

diagram

Webasto components Vehicle components Colors and symbols

Legend

HG Heater unit TT-C/E GM Fan motor rt red

6-pin heater unit connector

Air-conditioning control panel

ws white

F3 25 A fuse M53 40-pin connector KB sw black

K3 Fan relay GRr Fan controller br brown

F4 10 A fuse M311 4-pin connector, GRr gn green

F1 10 A fuse bl blue

F8 10 A fuse ge yellow

F15 15 A fuse Insulate wire ends and

tie back

F16 15 A fuse XCutting point

Wiring colors may vary.

Webasto

Nissan

X1 4

85 30

87a87

rt/ws

gn/

F15 F16

-GM

bl ge

F8 F1

M53 22 21

8 7

GRr

M311 1

3 2

ws/gr

0,75²

2,0² 2,0²

4,0²

Nissan X-Trail

1312754A_EN 9

Connection on fuse carrier 6 behind fuses

F15andF16.Produceconnections as shown

in wiring diagram.

1Yellow and blue (ge/bl) wire of fan motor

2Black (sw) wire from K3/30

3Red (rt) wire from K3/87a

4Yellow (ge) wire from fuse 16

5Blue (bl) wire of fuse 15

Con-

necting

fan-motor

Connection to 40-pin connector 3from A/C

control element.

Produce connections as shown in wiring

diagram.

1Black (sw) wire from F4

2Insulate and tie back white/green (ws/gr)

wire

4White/green (ws/gr) wire, Pin 21

Con-

necting

A/Ccontrol

panel

1Connector M53 on contact side

View of

connector

M53

5 4

140

Nissan X-Trail

1312754A_EN 10

Remote option (Telestart)

1Fasten receiver with double-sided

adhesive tape

Installing

receiver

1Antenna

Installing

antenna

Temperature sensor for HTM100 only

1Fasten temperature sensor with double-

sided adhesive tape

Installing

temper-

ature

sensor

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