Weco CU-09 Manuale utente

Cod.006.0001.1660

12/12/2019 v2.7

ENGLISH

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WECO srl

Via S. Antonio, 22 - BELVEDERE

36056 TEZZE SUL BRENTA (VICENZA) ITALY

Tel.+39 0424 561943 - Fax +39 0424 561944

www.weco.it - E-mail info@weco.it

CU-09

CU-09-HP

CU-09F

Instruction manual

Cod.006.0001.1660

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CU-09-HP

CU-09F

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CU-09-HP

CU-09F

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CONTENTS

1INTRODUCTION........................................................................................................................................ 4

2INSTALLATION ......................................................................................................................................... 4

2.1 FRONT PANEL .......................................................................................................................................... 4

2.2 REAR PANEL............................................................................................................................................. 4

2.3 ASSEMBLY WITH THE WELDING POWER SOURCE................................................................................ 5

2.4 CU-09F BYPASS........................................................................................................................................ 6

3TECHNICAL DATA.................................................................................................................................... 6

4SPARE PARTS.......................................................................................................................................... 7

4.1 CU-09 / CU-09-HP...................................................................................................................................... 7

4.2 CU-09F ...................................................................................................................................................... 9

5ELECTRICAL DIAGRAM ......................................................................................................................... 13

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1INTRODUCTION

IMPORTANT!

This handbook must be consigned to the user prior to

installation and commissioning of the unit.

Read the "General prescriptions for use" handbook supplied

separately from this handbook before installing and

commissioning the unit.

The meaning of the symbols in this manual and the associated

precautionary information are given in the "General

prescriptions for use”.

If the "General prescriptions for use" are not present, it is

mandatory to request a replacement copy from the

manufacturer or from your dealer.

Retain these documents for future consultation.

KEY

DANGER!

This pictogram warns of danger of death or serious injury.

WARNING!

This pictogram warns of a risk of injury or damage to property.

CAUTION!

This pictogram warns of a potentially hazardous situation.

INFORMATION

This pictogram gives important information concerning the execution

of the relevant operations.

NOTES

The figures in this manual are purely guideline and the images may

contain differences with respect to the actual equipment to which they

refer.

INTRODUCTION

The cooling unit CU-09/ CU-09-HP can be connected to the

generator, allowing the liquid cooling of the TIG torch.

The CU-09 cooling unit is fitted with a pressure switch provided to

detect fluid in the cooling circuit.

The CU-09F cooling unit is fitted with a pressure switch provided to

detect fluid flowing in the cooling circuit.

2INSTALLATION

2.1 FRONT PANEL

Switch for switching on and off.

Fuse.

Type: Delayed acting (T)

Amperage: 1.6 A

Voltage: 500 V a.c.

Inlet for jerrycan filling.

Connector for coolant hose:

power source cooler

Connector for coolant hose:

cooler power source

2.2 REAR PANEL

Connector for coolant hose:

power source cooler

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CU-09-HP

CU-09F

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Connector for coolant hose:

cooler power source

Power cable.

Total length (including internal part): 1,5 m

Number and cross section of wires: 5 x 1 mm2

Power plug type: ILME 16 A 230 / 400 Va.c.

2.3 ASSEMBLY WITH THE WELDING POWER SOURCE

DANGER!

Lifting and positioning

Read the warnings highlighted by the following symbols in the

“General prescriptions for use”.

Set the welding power source ON/OFF switch to “O” (unit de-

energized).

Remove the screws from the power source cabinet.

INFORMATION

Ensure the brackets are suitable for fitting to the power source profile

by means of screws.

Loosen the screws of the upper brackets of the cooler and open

out the brackets slightly.

Place the power source on top of the cooler.

Secure the cooler brackets to the power source using the

previously removed screws.

Connect the plug of the cooler power cable to the cooler power

socket on the rear panel of the welding power source.

CLAMPING PLATE

CODE: 011.0009.0034

CLAMPING PLATE

CODE: 011.0012.0107

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CU-09F

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Plug the power cable plug into a mains socket outlet.

Set the welding power source ON/OFF switch to “I” to switch on

the unit.

Set the cooler ON/OFF switch to “I” (unit powered).

WARNING!

Periodically checking the level of the liquid in the indicator on the

side of the cooling unit.

Be careful when choosing the cooling liquid: it must not be an

electricity conductor.

Do not use polypropylene liquids because they damage the seals

and generate incrustations.

Read the warnings highlighted by the following symbols in the

“General prescriptions for use”.

2.4 CU-09F BYPASS

TIG configuration

MIG / MAG configuration

3TECHNICAL DATA

Model

CU-09/ CU-09F

Construction standards

EN 60974-2

EN 60974-10 Class A

Supply voltage

1 x 400 V~ ± 15 % / 50-60 Hz

Dimensions ( L x D x H )

720 x 290 x 235 mm

Weight

20.8 kg (25.2 kg with liquid)

Tank capacity

4.5 l

Protection rating

IP23S

Maximum input current (A)

1.0 A (50 Hz)–1.1 A (60 Hz)

Cooling power

950 W (1l/min)–2.8 KW (max

l/min)

Maximum pressure

0.32 MPa (50 Hz)–0.43 MPa (60

Hz)

Model

CU-09-HP

Construction standards

EN 60974-2

EN 60974-10 Class A

Supply voltage

1 x 400 V~ ± 15 % / 50-60 Hz

Dimensions ( L x D x H )

720 x 290 x 235 mm

Weight

20.8 kg (25.2 kg with liquid)

Tank capacity

4.5 l

Protection rating

IP23S

Maximum input current (A)

1.35 A (50 Hz) –1.53 A (60 Hz)

Cooling power

950 W (1l/min)–2.8 KW (max

l/min)

Maximum pressure

0.41 MPa (50 Hz) –0.51 MPa (60

Hz)

The technical characteristics of the antifreeze liquid supplied with this

appliance are found below:

Basis

Refrigerants polymers with low

pour point

Appearance

Liquid

Color

Colorless

Odor

Odorless

Specific gravity

1.030 g/cm3

Viscosity

< 100 cP

7 / 8

Refractive index

1.369 nD (20 °C)

Boiling point

102 °C

Specific heat

3.9 kJ/kg K

Thermal conductivity

0.45 W/m k (25 °C)

Electrical conductivity

2.3 mS/cm (20 °C)

Dissolved chloride

< 2 ppm

Dissolved sulfides

< 2 ppm

Hardness

< 0.1 mol/m3(Ca++, Mg++)

Biodegradation

Complete

Foaming power

Solubility

Soluble in water

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CU-09-HP

CU-09F

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4SPARE PARTS

4.1 CU-09 / CU-09-HP

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N°

CODE / CODICE

DESCRIPTION

016.0011.0004

FUSE CARRIER CAP

040.0001.0003

SWITCH

040.0006.1880

FUSE HOLDER

011.0012.0103

FRONT PLATE

012.0006.0010

FRONT-REAR PLASTIC PANEL

011.0012.0101

FRONT/REAR PLATE

016.5001.3041

SLEEVE HOSE ADAPTER FOR RUBBER HOSE Ø= 10 mm F= 1/8 M

017.0003.0022

DOUBLE HOLLOW BOLT M= 1/4

003.0003.0013

TANK

003.0003.0016

GASKET

003.0003.0015

CAP

003.0002.0016

FAN

017.0003.0024

HYDRAULIC SWIVEL JOINT LF= 1/4

017.0003.0056

F= 1/4 - M= 1/4 NIPPLE CONNECTOR

017.0006.0007

PRESSURE SWITCH

016.5001.3042

SLEEVE HOSE ADAPTER FOR RUBBER HOSE d= 10 mm F= 1/4 M

010.0000.0094

"T" SLEEVE HOSE ADAPTER FOR RUBBER HOSE d= 8 mm

003.0004.0026

PUMP CU-09

003.0004.0030

PUMP CU-09-HP

041.0006.0008

AUXILIARY TRANSFORMER

011.0012.0106

TANK FIXING PLATE

016.0201.0624

FOOT

011.0012.0100

LOWER CASE

011.0000.1061

LEFT SIDE COVER

022.0002.0074

POWER SUPPLY CABLE

018.0002.0004

QUICK CLUTCH 1/8 GAS

017.0003.0055

F=1/8 - M=1/8 NIPPLE CONNECTOR

045.0000.0014

CABLE CLAMP

011.0012.0104

REAR PLATE

011.0012.0102

UPPER COVER

011.0012.0108

RADIATOR SUPPORT

003.0003.0014

RADIATOR

011.0000.1051

RIGHT SIDE COVER

011.0012.0107

CLAMPING PLATE

017.0003.0021

HOLLOW BOLT M= 1/4

017.0003.0027

90° F= 1/4 - M= 1/4 NIPPLE CONNECTOR

016.1001.1001

WASHER 1/4 GAS NYLON

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CU-09-HP

CU-09F

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4.2 CU-09F

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N°

CODE/CODICE

DESCRIPTION

DESCRIZIONE

016.0011.0004

FUSE CARRIER CAP

CAPPUCCIO VINILE

040.0001.0003

SWITCH

INTERRUTTORE BIPOLARE

040.0006.1880

FUSE HOLDER

PORTA FUSIBILE

011.0012.0103

FRONT PLATE

LAMIERA FRONTALE

012.0006.0010

FRONT-REAR PLASTIC PANEL

PLASTICA FRONTALE

011.0012.0101

FRONT/REAR PLATE

LAMIERA FRONTALE/POSTERIORE

016.5001.3041

SLEEVE HOSE ADAPTER FOR RUBBER HOSE Ø= 10 mm

F= 1/8 M

CODOLO PORTAGOMMA Ø= 10 mm F= 1/8 M

011.0000.1050

RIGHT SIDE COVER

COFANO LATO DESTRO

003.0003.0013

TANK

TANICA

003.0003.0016

GASKET

GUARNIZIONE PER TAPPO

003.0003.0015

CAP

TAPPO

003.0002.0016

FAN

VENTILATORE

010.0000.0071

PUMP UPPER CONNECTION KIT (B)

KIT RACCORDO POMPA (B)

010.0000.0070

PUMP UPPER CONNECTION KIT (A)

KIT RACCORDO POMPA (A)

017.0006.0008

FLUXMETER

FLUSSOSTATO

040.0007.1160

FUSE 1,6A 500V

FUSIBILE 1,6A 500V

011.0012.0107

CLAMPING PLATE

LAMIERA LATERALE FISSAGGIO

003.0004.0026

PUMP CU-09

POMPA CU-09

041.0006.0008

AUXILIARY TRANSFORMER

TRASFORMATORE AUSILIARIO

011.0012.0106

TANK FIXING PLATE

LAMIERA FISSAGGIO TANICA

016.0201.0624

FOOT

PIEDE

011.0012.0100

LOWER CASE

LAMIERA BASE

011.0000.1060

LEFT SIDE COVER

COFANO LATO SINISTRO

022.0002.0074

POWER SUPPLY CABLE

CAVO ALIMENTAZIONE

018.0002.0004

QUICK CLUTCH 1/8 GAS

ATTACCO RAPIDO LIQUIDI FEMM. 1/8 GAS

017.0003.0055

F=1/8 - M=1/8 NIPPLE CONNECTOR

RACC. NIPPLO ATT.F=1/8 ATT.M=1/8

045.0000.0014

CABLE CLAMP

PRESSACAVO

011.0012.0104

REAR PLATE

LAMIERA POSTERIORE

011.0012.0102

UPPER COVER

LAMIERA SUPERIORE

011.0012.0108

RADIATOR SUPPORT

SUPPORTO RADIATORE

003.0003.0014

RADIATOR

RADIATORE

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