WET GRO Manuale utente

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WELCOME

This manual is provided for installation, operation, and maintenance of a Reverse Osmosis (RO) water purification

system designed and built by WET. It is intended to be used, along with the component manufacturer literature

included in the Appendix, to provide comprehensive and accurate information for the operation of this RO system.

WET wants to ensure your complete satisfaction with their products and services. Contact your WET

representative for sales, technical support, and service using the contact information provided with this manual.

DISCLAIMER AND LIMITATIONS

This manual discloses proprietary information of WET. This information is provided for the purpose of operating

and maintaining its RO systems, and may not be used for any other purpose.

It is recommended that this manual be read and understood before performing installation, operation, and

maintenance of the RO system. The equipment warranty may be voided if instructions are not followed correctly.

The information provided may not cover all possible variations of detail in relation to equipment use. Please

contact the WET Service Department for any technical questions that are not specifically answered in this manual.

The Seller reserves the right to make enhancements or changes that may not be included in the manual.

Therefore, it is understood that the material presented here is subject to change without notice and is for

informational purposes only.

This manual is believed to be complete and accurate at the time of publication. However, WET assumes no

responsibility for the technical content of the manufacturer literature. Due to the inability to verify all vendor-

provided materials, WET assumes no responsibility for any errors and shall not be liable for damages in connection

with the use of this manual.

IMPORTANT USER INFORMATION

PLEASE DO NOT DISCARD

THIS MANUAL CONTAINS IMPORTANT INFORMATION WHICH SPECIFICALLY APPLIES

TO THIS UNIT. THIS INFORMATION MAY BE NEEDED AS REFERENCE DURING ANY

FUTURE SERVICING OF THE SYSTEM.

RO MODEL_______________________________

INSTALLED BY____________________________

TELEPHONE______________________________

INITIAL STARTUP DATE____________________

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Safety Check Item

Don’t Do This

Special Attention

SAFETY NOTES – READ AND UNDERSTAND BEFORE PROCEEDING

Safety Check Item

Don’t Do This

Special Attention

WARNING

√High Voltage Electricity √Spinning Parts

√High Pressure Components √Pressurized Water

√Hazardous Chemicals √Noise

Failure to follow good safety practices and the instructions included in this manual

may result in damage to the unit, its surroundings, personal injury or death.

Please take all possible precautions when working on or around this unit.

Pressure

Reverse Osmosis units operate by forcing water at high pressure against a semi-permeable membrane. The

higher the TDS (Total Dissolved Solids) of the feedwater, the higher the pressure required to produce

acceptable amounts of purified water. Fresh water typically requires only about 100 psig to suitably overcome

osmotic pressure, while salt water may require up to 1000 psig. Even a small leak at elevated pressures can

be dangerous.

Electricity

Electricity and water DO NOT MIX. Every effort is made to insure that the electrical equipment on our systems

is resistant to water intrusion. Once installed, the system is subject to many factors beyond our control.

•The reject water of this RO unit is a concentrated saline solution with high electrical conductivity. Spills

should be immediately cleaned. Leaks of any kind should be repaired as soon as possible.

•Check all electrical components on a regular basis to insure that water-resistant seals are still in place and

functional.

•DO NOT DRILL HOLES IN THE TOP SURFACE OF ANY ELECTRICAL BOXES.

Chemicals

•Exposure to the highly concentrated reject water, especially at the high pressures of an operating RO unit,

can cause injury or permanent damage to the eyes, skin, and mucous membranes.

•Exposure to the chemicals used in cleaning, disinfection, and preservation is dangerous and may cause

permanent damage.

•Test all hoses and connections before using any cleaning system to clean or preserve the membranes. Do

NOT allow worn hoses or fittings to be used.

•Avoid contact with chemicals by wearing eye and skin protection equipment. Avoid breathing chemical

fumes.

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Table of Contents

Section Page

System Specifications ............................................................................................................................ 5

Installation............................................................................................................................................... 6

Operation ................................................................................................................................................ 9

System Maintenance ............................................................................................................................ 10

Cleaning................................................................................................................................................ 12

Troubleshooting .................................................................................................................................... 14

Drawings

GRO 150-700 RO PSI Diagram

GRO 150-700 RO Unit Layout

GRO 150-700 Electrical Schematic

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System Specifications

GRO REVERSE OSMOSIS SYSTEMS

Model

Product

Feedwater

Reject

Pipe Size (inches)

GPM

(LPM)

GPM

(LPM)

GPM

(LPM)

Inlet

Product

Reject

GRO 150

0.1

0.39

0.33

1.3

0.23

0.87

3/8"

1/4"

GRO 250

0.17

0.65

0.48

1.8

0.31

1.17

3/8"

1/4"

GRO 500

0.34

1.3

0.86

3.3

0.52

1.97

3/8"

1/4"

GRO 700

0.48

1.8

3.8

0.52

1.97

3/8"

1/4"

Note: 1) Product flow is the MAXIMUM recommended flow.

2) Reject flow is the MINIMUM recommended flow.

3) Pump pressure must not exceed 200PSI (13.4 Bar)

Typical Operating Parameters

SPECIFICATIONS ------------------------------------------------------------------------------------- T.F.C. MEMBRANE

Membrane Feed Pressure ---------------------------------------------------------------------- 20-90 psi (275-620 kPa)

Feed Water TDS--------------------------------------------------------------------------------- 300-1000 ppm (also mg/l)

Temperature ----------------------------------------------------------------------------------------------- 40-90°F (4.4-32°C)

pH ------------------------------------------------------------------------------------------------------------------------------- 2-11

Hardness --------------------------------------------------------------------------------------- 51.00 ppm/ 3 grains per gal.

Iron-----------------------------------------------------------------------------------------------------------0.2 ppm (also mg/l)

Chlorine ------------------------------------------------------------------------------------------------------------------- 0.0 ppm

Turbidity-------------------------------------------------------------------------------------------------------------- 1 NTU max.

SDI --------------------------------------------------------------------------------------------------------------------------- 5 max.

Recovery = PRODUCT flow ÷ FEED flow

FEED flow = PRODUCT flow + REJECT flow

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Installation

Initial Inspection

On receipt of the RO unit, note any damage on appropriate shipping documents. File damage claims with

the freight carrier immediately.

Install Requirements

oThe GRO unit requires an adequate water supply, with a line pressure of at least 30 PSI / 2.1

Bar (50 PSI / 3.5 Bar maximum). PVC pipe or other noncorrosive plumbing should be used.

oThis unit is tested and the membranes are preserved before shipment to insure quality

and performance. This preservative solution MUST be flushed completely from the

unit. On new installations, DO NOT ALLOW THE GRO PRODUCT WATER TO

FLOW INTO A STORAGE TANK OR BE USED UNTIL THE G-RO UNIT HAS

RUN FOR ONE HOUR.

oWhen installing a GRO system that utilizes a booster pump in an enclosed area, be

sure that there is adequate ventilation to dissipate the heat from the motor. Otherwise

the heat buildup can weaken the plastic tubing and may cause it to burst under pump

pressure.

oChlorine MUST be removed from the feedwater if present. Chlorine will damage the thin film

composite membrane and void the warranty! If activated carbon is used to remove chlorine,

the carbon MUST be rinsed to remove small carbon fines before the RO unit is operated or

fouling of the membranes will occur.

Install Recommendations

This unit combines the use of high pressure water and electricity.

Any electrical connections to the electrical control box should be

protected from water or moisture intrusion. Tight fXyleming

grommets or watertight hubs should be used to protect all entry

points. Periodic checks of the interior of the control box should be

performed to inspect for water damage.

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Installation

oTo maximize product water output, a non-pressurized (atmospheric) storage tank should be used

with ALL GRO series RO systems. A plastic (preferably polyethylene) or stainless-steel tank is

recommended with an atmospheric vent and an overflow piped to drain. If a pressurized storage

tank is used, the back pressure will reduce the GRO product output by up to 40%. If a

pressurized storage tank is used, then a 20/40 PSI (1.3/2.6 Bar) pressure switch is necessary to

turn the GRO unit on and off automatically.

A liquid level switch (or pressure switch or float switch, if used) is required to initiate

automatic operation of the GRO system. The switch should have a high and low

activation point with an adequate dead band to prevent the GRO unit from turning OFF and ON

too frequently. A normally closed contact is required so that when the tank fills to the required

level, the OPENING of contacts shuts the GRO unit OFF.

oFor long term performance with minimum maintenance:

Chlorine is removed from the feedwater

Hardness is removed from the feedwater

Iron is removed from the feedwater

If a water softener or automatic carbon filter is used, it should be set to regenerate when the

RO unit is not running, usually at night.

Hookups

1. (Supply) Connect the carbon filter to the GRO unit at the prefilter using non-corrosive hose or

pipe. If no chlorine is present in the feed water system and a carbon filter is not being used, tap

into the main feed water line with a tee or other suitable fitting for connection to the GRO feed

water line.

2. (Reject) Attach the supplied tubing to drain and connect the other end to the reject fitting as

marked. Use an air gap to prevent the possible backflow to the unit.

3. (Product) Attach one end of the supplied tubing to the GRO unit product fitting as marked and

connect the other end to the storage tank.

Do NOT install isolation valves in the Feed or Permeate (Product) lines. Pressures and

temperatures can reach levels where piping and interconnects may fail, causing damage,

personal injury or death. If isolation valves MUST be used, be sure they are lockable and

are secured in the OPEN position during operation of the RO unit.

4. Connect the correct power (voltage) to the GRO unit. All units are provided with a power cord

that will plug into an outlet. GRO units are available in 110-120 VAC and 220-240 VAC.

Current requirements for the units vary with the capacity of the unit and the required pump

power.

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Installation

5. To connect a product tank level switch to the GRO unit, BE SURE THAT ALL POWER IS OFF!

Open the electrical control box and remove the jumper between terminals 1 and 2. Connect the

level switch between these terminals.

The G-RO unit may be operated manually without the use of a level switch.

Carbon Tank

1. (If a carbon tank is to be used for chlorine removal) With the carbon tank disconnected from the

GRO unit, allow water to slowly fill the tank from the reverse direction, i.e., outlet to inlet, to

initially rinse the carbon. Run the water through the tank in this manner for 15 minutes, directing

the water to drain.

2. Connect the tank from the inlet to outlet and run the water through the tank for an additional 5-

minute rinse to drain.

Failure to follow backwash and rinse the carbon tank, as described above, will

allow carbon to enter the RO membrane assembly and block the water

passages, causing early system failure or degraded performance.

3. If a manual or automatic carbon tank is used for chlorine removal, use the backwash mode for

an additional 5 minutes rinse to drain.

Do NOT replace the 5 micron pleated cartridge with an activated carbon cartridge.

An activated carbon cartridge does not have enough surface area to effectively

remove all of the chlorine in the feedwater. Severe pressure drops may also occur,

causing the unit to continuously cycle on and off and damage the pump.

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Operation

oOn new installations, DO NOT allow product water to flow into a storage tank or be

used until the unit has run for one hour.

oIf the system is equipped with a cast iron pump, all liquid in the pump should be

drained before start-up by disconnecting the discharge hose from the pump outlet.

Unit Startup

1. Open the Feed and Reject valves, then start the system using the On-Off switch or the plug.

2. Adjust the reject valve until the product flow reaches the proper flow rate. (See System

Specifications) As the valve is closing the product flow will increase, the reject flow will fall, and

the pump pressure will rise.

DO NOT exceed the recommended product flow rate or fall below the minimum

reject flow rate shown in the System Specifications for your unit or membrane

fouling could occur very rapidly.

3. After the proper flows have been set and an adequate amount of water has been pumped to

drain, record all flows, pressures, TDS levels and water temperature. This initial start-up

information is very important when determining the system’s performance over time. (For the

most accurate TDS readings, let the GRO unit run for at least 15 minutes.)

Unit Shutdown

The standard GRO system with no options is turned off manually with the On-Off switch or plug.

Because the standard unit is not equipped with an automatic shut-off valve, the Feed valve must also be

closed, or water will continue flowing through the system producing small amounts of water with poor

quality.

For units equipped with a product water tank pressure switch or a level switch, the unit will automatically

shut off when the storage tank is full or at a desired pressure.

To prevent biological growth during system shutdowns (one week or longer) the membranes must

be immersed in a preservative solution.

If sanitization of the GRO system is required, the GRO system must be in use for at least six hours

before formaldehyde can be used. If the membranes are exposed to formaldehyde before being

in use for this period of time, severe damage will result. Other disinfecting solutions such as

hydrogen peroxide or renalin can be used. Do not allow the solution to come in contact with the

cast iron pumps. For further information, contact your local representative.

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System Maintenance

Pre-Filters

Check the pre-filter inlet/outlet pressure gauges for pressure drop. If the differential pressure increases by

more than 10 PSI (0.7 Bar) from the ORIGINAL pressure at the time of installation, then either clean or

replace the cartridge.

Activated Carbon

Chlorine will rapidly degrade the performance and life expectancy of the RO membranes. Check for

chlorine breakthrough by testing with a chlorine test kit.

To test for free chlorine residual, fill a test jar with water downstream of the activated carbon tank. If

chlorine is indicated, replace the activated carbon tank immediately. On chlorinated water supplies the

activated carbon should be replaced every 6 MONTHS OR SOONER to prevent chlorine break-through.

Blending Valves

Installations that are using blending valves to mix hot and cold water going to the GRO unit should be

checked for the maximum temperature of the hot water, particularly during the winter. Hot water leaking

by the blending valve could result in leaking RO membrane assembly and fittings. Feed water

temperature should be kept below 100 degree F (37.5 degrees C).

Membranes

Always keep moisture in the membrane pressure vessel, and always keep the ends plugged (be careful

not to cross thread or over tighten, as a cracked end plug may result). If freezing weather conditions

exist, drain water from the RO membrane assembly during shutdown periods and plug the holes.

Pump

DRIVE COUPLING

Check the “V” clamp connecting the motor to the pump at least once per month. Motor and pump

should move as one unit. Any play between the pump and the motor will cause the coupling to wear

excessively, damaging the motor and pump bearings. “Butterfly” wear of the shaft coupling and

resultant bearing failure may not be covered under warranty.

INLET PRESSURE

Minimum desired feed water pressure should be 20 PSI (1.4 Bar) after the prefilter.

OUTLET PRESSURE

Check pump outlet pressure weekly (or more often if use warrants) and adjust or clean as indicated.

Consistent high pressures may indicate blockage or severe membrane fouling.

RO pump outlet pressure should not exceed 200 PSI (GRO 150 – GRO 700). Pressures

in excess of those shown will reduce the useful life of the membranes and system

components and may cause a hazardous situation resulting in injury or death.

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