woodmizer LTAGA-PLCBN Guida
LTAGA-PLCBN SHARPENER
Safety, Operation, Maintenance
& Parts Manual
097032 rev. A.00
Safety is our #1 concern! Read and understand
all safety information and instructions before oper-
ating, setting up or maintaining this machine.
August 2001 Form #944
!
Table of Contents Section-Page
2 CBNdoc063008 Table of Contents
SECTION 1 SAFETY & GENERAL INFORMATION 1-1
1.1 Electrical Safety.........................................................................................................1-2
1.2 Blade Handling..........................................................................................................1-2
1.3 Machine Operation....................................................................................................1-3
1.4 Sharpener Components.............................................................................................. 1-4
1.5 Overall Dimensions and Other Technical Data......................................................... 1-5
1.6 Noise Level................................................................................................................ 1-6
1.7 Motor Specifications .................................................................................................1-6
1.8 Coolant Specifications............................................................................................... 1-6
1.9 Control Panel Components........................................................................................1-7
1.10 Warning Decals Description......................................................................................1-9
SECTION 2 SETUP & OPERATION 2-1
2.1 Machine Start.............................................................................................................2-1
2.2 Blade Support Installation......................................................................................... 2-2
2.3 Blade Height Adjustment.......................................................................................... 2-3
2.4 Sharpener Alignment.................................................................................................2-4
2.5 Grinding Wheel Installation...................................................................................... 2-6
2.6 Blade Installation....................................................................................................... 2-7
2.7 Face Grind Adjustment.............................................................................................. 2-9
2.8 Grind Depth Adjustment .........................................................................................2-12
2.9 Oil Flow Adjustment...............................................................................................2-13
2.10 Feed Rate Adjustment .............................................................................................2-13
2.11 Magnetic Shut-off....................................................................................................2-13
2.12 Blade Rejection .......................................................................................................2-14
2.13 Operation Overview ................................................................................................2-15
2.14 Shutoff.....................................................................................................................2-15
SECTION 3 MAINTENANCE 3-1
3.1 Grinding Wheel Replacement ................................................................................... 3-1
3.2 Oil Level....................................................................................................................3-1
SECTION 4 MAINTENANCE & TROUBLESHOOTING 4-1
4.1 Sharpener Maintenance ............................................................................................. 4-1
4.2 Blade Sharpening Tips .............................................................................................. 4-2
SECTION 5 ALIGNMENT 5-1
Table of Contents Section-Page
Table of Contents
SECTION 6 REPLACEMENT PARTS 6-1
6.1 How To Use The Parts List...................................................................................... .6-1
6.2 Blade Support Assembly .......................................................................................... 6-2
6.3 Grinder Asembly ....................................................................................................... 6-3
6.4 Sharpener Mounting Plate.........................................................................................6-5
6.5 Blade Clamp Assembly............................................................................................. 6-6
6.6 Oil Pump/Pan.............................................................................................................6-8
6.7 Cam Assembly........................................................................................................... 6-9
6.8 Cover Assembly ......................................................................................................6-11
6.9 Alignment tool.........................................................................................................6-12
SECTION 7 ELECTRICAL INFORMATION 7-1
7.1 Electrical Symbol Diagram .......................................................................................7-1
7.2 Electrical Component List......................................................................................... 7-2
7.3 Component Layout Diagram..................................................................................... 7-2
Manufacturer Data:
Wood-Mizer Industries, Ltd.
Nagórna 114
62-600 Koło
Poland
Tel. +48 63 26 26 000
If You Need To Order Parts...
From Europe call our European Headquarters and Manufacturing Facility in Kolo, Poland
at +48-63-2626000. Wood-Mizer will accept the folowing methods of payment:
• Visa, Mastercard, or Select Purchase
•COD
• Prepayment
• Net 15 (with approved credit)
Be aware that shipping and handling charges may apply. Handling charges are based on
size and quantity of order. In most cases, items will ship on the day they are ordered.
Second Day and Next Day shipping are available at additional cost.
If You Need Service...
From Europe call our European Headquarters and Manufacturing Facility in Kolo, Poland
at +48-63-2626000.Ask to speak with a Customer Service Representative. Please have
your customer number ready when you call. The Service Representative can help you
with questions about alignment of your equipment. He also can schedule you for
a service call.
Office Hours: All times are Eastern Standard Time.
IMPORTANT! Read the entire Operator's Manual before
operating the conveyor. Take notice of all safety warnings
throughout this manual and those posted on the equipment.
Keep this manual with this equipment at all times,
regardless of ownership.
*Wood-Mizer®is a registered trademark of Wood-Mizer Products, Inc.
Country Monday - Friday Saturday Sunday
Poland 8 a.m. to 4:30 p.m. 8 a.m. to 1 p.m. Closed
!
Safety & General Information
1
1-1 ISHdoc063008 Safety & General Information
SECTION 1 SAFETY & GENERAL INFORMATION
This symbol calls your attention to instructions concerning your personal safety. Be sure
to observe and follow these instructions. This symbol accompanies a signal word.
The word DANGER indicates an imminently hazardous situation which, if not avoided,
will result in death or serious injury. WARNING suggests a potentially hazardous situation
which, if not avoided, could result in death or serious injury. CAUTION refers to potentially
hazardous situations which, if not avoided, may result in minor or moderate injury to
persons or equipment. Read all safety instructions before operating this equipment
and observe all safety warnings!
Warning stripes are placed on areas where a single decal would be insufficient. To avoid
serious injury, keep out of the path of any equipment marked with warning stripes.
Read and observe all safety instructions before operating this equipment! Also read any
additional manufacturer’s manuals and observe any applicable safety instructions
including dangers, warnings, and cautions.
Always be sure that all safety decals are clean and readable. Replace all damaged safety
decals to prevent personal injury or damage to the equipment. Contact your local
distributor, or call your Customer Service Representative to order more decals.
Always properly dispose of all by-products, including debris, coolant and oil.
Safety instructions are listed in this section by the following operations:
Electrical Safety
Blade Handling
Machine Operation
Safety & General Information
Electrical Safety
Safety & General Information ISHdoc063008 1-2
1
1.1 Electrical Safety
DANGER! Make sure all electrical installation, service
and/or maintenance work is performed by a qualified
electrician and is in accordance with applicable electrical
codes.
DANGER! HAZARDOUS VOLTAGE can cause shock,
burns, or death. SHUT OFF & LOCK OUT POWER before
performing service in any area of this machine. DO NOT
restore power until all access panels are replaced
and secured.
WARNING! Always turn off and disconnect power at control
console AND at main supply circuit breaker before
performing any service to the machine.
1.2 Blade Handling
WARNING! Always wear gloves and eye protection when
handling bandsaw blades. Keep all persons away from
area when coiling or carrying a blade (4 meters at least).
Safety & General Information
Machine Operation
1
1-3 ISHdoc063008 Safety & General Information
1.3 Machine Operation
DANGER! Make sure all guards and covers are in place
and secured before operating the sharpener. Failure to do
so may result in serious injury.
DANGER! Keep all persons away from moving parts when
operating this machine (2 meters at least). Failing to do so
will result in serious injury.
DANGER! Always keep hands away from moving bandsaw
blade. Failure to do so will result in serious injury.
WARNING! Always wear eye, ear, respiration, and foot
protection when operating this machine. Failure to do so
may result in serious injury.
WARNING! Secure all loose clothing and jewelry before
operating this machine. Failure to do so may result in
serious injury or death.
WARNING! The sharpener should not be operated by
persons allergic to ACP-1 oil or its vapors.
CAUTION! The sharpener’s work-stand should be
equipped with a 4 kg or bigger dry powder extinguisher.
Safety & General Information
Sharpener Components
Safety & General Information ISHdoc063008 1-4
1
1.4 Sharpener Components
The LTAGA-PLCBN sharpener is designed for sharpening only Wood-Mizer blades with
9.29, 10.30, 13.29 and 4.32 profiles.
See Figure 1-1. The major components of the sharpener are shown below.
FIG. 1-1
CBNSH03C
Blade Support Arms
Cam Index Assembly
Grinder
Assembly
(Sharpener
Head)
Clamp
Assembly
Oil Pan/Filter Magnets
Control Box
Safety & General Information
Overall Dimensions and Other Technical Data
1
1-5 ISHdoc063008 Safety & General Information
1.5 Overall Dimensions and Other Technical Data
See Table 1-1. The overall dimensions and the weight of the PLCBN sharpener (without
the blade support arms) are listed below.
See Figure 1-2. The figure below shows the overall dimensions of the PLCBN sharpener
with the blade support arms installed.
Model Length Width Height Weight Weight of
sharpener
packaged in
carton
LTAGA-PLCBN 627mm 845mm 590mm 83kg 90kg
TABLE 1-1
FIG. 1-2
CBNSH36B
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