Yakima LOCKN'LOAD 8000356 Manuale utente

28-13-356-Rev1.0 1/9

• Please read instructions carefully before installation.

• Check the contents of kit. Contact your YAKIMA dealer if any parts appear missing or damaged.

• Clean your roof thoroughly prior to ﬁtting the LOCKN’LOAD Flush Rail Heavy Duty Roof Rack System.

• Place these instructions in the vehicle’s glove box after installation is complete.

FIRST TIME INSTALLATION

KIT CONTENTS

ITEM COMPONENT QTY ITEM COMPONENT QTY

1. Foot Extrusion x4 4. Claw Extrusion x8

2. Rubber Foot Pad x4 5. Rubber Clamp Pad x8

3. Rubber Foot Pad x4 6. Pinned Grip Plate x4

MAX VEHICLE ROOF LOAD RATING: 100 KG

TOTAL LOAD EQUALS WEIGHT OF ROOF RACKS + ACCESSORIES + CARGO

• 4 mm Ball End Allen Key

• 5 mm Allen Key

• 13 mm Ring Spanner

• # 2 Phillips Head Screwdriver

• Scissors

• Tape Measure

• Marking Pen (Optional)

• Torque Wrench (Optional)

TOOLS REQUIRED:

LEG AND BAR COMPONENTS SOLD SEPARATELY

®LOCKN’LOAD FLUSH RAIL MOUNTING KIT

MITSUBISHI PAJERO SPORT 2015+

2 BAR FLUSH RAIL HEAVY DUTY ROOF RACK SYSTEM

28-13-356-Rev1.0 2/9

CLAW ASSEMBLY

Insert a Pinned Grip Plate into each of the

Clamp Claws from the LOCKN’LOAD leg kit.

3Push padded Claw Extrusions into the

Clamp Claws. (When assembled onto a

vehicle these will click into position).

REMOVE LEG COVERS

Using the keys supplied in the LOCKN’LOAD

Leg Kit (sold separately), remove all Leg

Covers.

FOOT ASSEMBLY

Slide Rubber Foot Pads onto each Foot

Extrusion.

INSTALLATION OF LOCKN’LOAD CROSSBARS

TABLE OF CONTENTS

INSTALLATION OF LOCKN’LOAD CROSSBARS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

INSTALLATION OF LOCKN’LOAD PLATFORM TO FLUSH RAIL LEGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Slide Rubber Clamp Pads over each of the

Claw Extrusions.

28-13-356-Rev1.0 3/9

Push padded Foot Extrusions into the

rear cavity of LOCKN’LOAD Legs. (When

assembled onto a vehicle these will click

into position).

56LEG ASSEMBLY

Slide the Claw assembly into the

LOCKN’LOAD Leg, as shown.

Insert the M6 bolt and washer from the Leg

kit into the Leg and wind (six revolutions)

into the grip plate.

PIVOT ASSEMBLY

Assemble as shown. Loosely tighten the M8

screw and ensure a sufﬁcient gap remains

between Nut Plate and Leg to allow Bar to

slide through in next step.

7INSERT LEGS

Slide Leg Assemblies into the underside

channel of each of the LOCKN’LOAD Bars

(sold separately).

BAR LOCATION

Look for the factory pin holes on the roof rails. For the front Bar, we recommend using the hole

closest to the front of the vehicle and for the rear Bar, the hole closest to the rear of the vehicle.

Bar spacing should be approximately 800 mm.

800 mm

28-13-356-Rev1.0 4/9

BAR PLACEMENT

Carefully place Bar assembly onto vehicle. Take care not to damage vehicle. Slide Legs

along Bar until foot clamp sits snug against vehicle rail with pins positioned in rail holes.

Secure the Claw assembly to the vehicle rail using a 5 mm Allen Key or Torque Wrench.

Torque to 4 Nm.

Use a Tape Measure to ensure even Bar overhang on each side, re-adjust if required.

Repeat process for remaining Bar.

CHECK BAR SLOT MEASUREMENTS

Using a Tape Measure, record Leg to underside slot distance of

each Bar in the table (right). Ensure measurement is taken from

the centre of the Legs as shown. The ends of each bar should

be the same measurement respectively, if not, repeat Step 10.

BAR SLOT MEASUREMENTS

Front Bar (X) Rear Bar (Y)

______mm x2 ______mm x2

XX = X X

YY = Y Y

SECURE LEGS TO BARS

Given that the pivot assembly allows for degrees of freedom, check all plates are evenly

arranged and bars are in the desired position/angle before tightening M8 Hex Bolt to 7 Nm.

BAR SLOT COVERS

Cut Bar Slot Covers as per measurements recorded

in the table on Step 10 and push into underside

channel of front and rear Bar ends as shown.

NOTE - Bar Slot Covers to be

inserted with ﬂat side visible.

28-13-356-Rev1.0 5/9

BAR SLOT COVERS (OUTSIDE LEG)

Measure the Bar channel outside of

the Legs and subtract 20mm from this

measurement.

Using the remaining pieces of Slot

Cover from Step 12, cut to this

length and insert into the underside

channel of each Bar end as shown.

-20mm

SECURE END CAPS TO BARS

Insert the End Caps as shown. A Rubber

Mallet can be used to assist installation.

15 Secure using Plastite Screw. Tighten

using a #2 Phillips Head Screwdriver.

CHECK BAR LEGS ARE SECURE

Check all Bars/Legs are secure.

16 FIT LEG COVERS

Using the Keys and Covers supplied in

the LOCKN’LOAD Leg Kit, ﬁt and lock

all Leg Covers.

18 BAR KEYS

Place one key on the vehicle key ring and put the other away safely, or store with the spare

vehicle key.

Write the key number (which is stamped on the key) in the box provided. Replacement keys

are available from Yakima stockists, visit www.yakima.com.au or www.yakima.co.nz to ﬁnd

your nearest store or contact us directly on 1800 143 548 (AU) or 0800 4776 722 (NZ).

Key Number:

28-13-356-Rev1.0 6/9

INSTALLATION OF LOCKN’LOAD PLATFORM TO FLUSH RAIL LEGS

1REMOVE LEG COVERS

Using the keys supplied in the

LOCKN’LOAD Leg Kit (sold separately),

remove all Leg Covers.

Push padded Foot Extrusions into the

rear cavity of LOCKN’LOAD Legs. (When

assembled onto a vehicle this will click into

position).

56LEG ASSEMBLY

Slide Claw assemblies into LOCKN’LOAD

Legs, as shown.

Insert the M6 Bolt and Washer from the Leg

kit into the Leg and wind (six revolutions)

into the Grip Plate.

3Push padded Claw Extrusions into the

Clamp Claws. (When assembled onto a

vehicle these will click into position).

FOOT ASSEMBLY

Slide Rubber Foot Pads onto each Foot

Extrusion.

Slide Rubber Clamp Pads over each of the

Claw Extrusions.

CLAW ASSEMBLY

Insert a Pinned Grip Plate into each of the

Clamp Claws from the LOCKN’LOAD leg kit.

28-13-356-Rev1.0 7/9

PIVOT ASSEMBLY

Insert an M8 Coach Bolt through each of the Mounting Brackets (from the Platform kit). Place

Spherical Bracket onto Leg then insert Mounting Bracket Assembly on top ensuring Coach Bolt

slots into the oval hole in the Leg. Place M8 Washer and Bolt onto end of Coach Bolt and loosely

ﬁnger tighten.

INSTALL MOUNTING BLOCKS

Place Mounting Block from Platform kit on top of each Leg assembly, lining up the rivnut holes on

Mounting Block with holes on tabs of Leg Mounting Bracket.

Secure with M6 Capscrews and Washers from Platform kit, as shown. Tighten all screws to 4 Nm

with a 4 mm Ball End Allen Key or suitable Torque Wrench.

Note: The Mounting Block assembly will still have movement after securing which is intended.

LEG LOCATION

Place front Legs onto the vehicle rail aligning the Grip Plate Pin with the factory pin hole closest to

the front of the vehicle.

Place rear Legs 800 mm from Front Legs, aligning Grip Plate Pin with the factory pin hole closest to

the rear of the vehicle.

800 mm

28-13-356-Rev1.0 8/9

ASSEMBLE LOCKN’LOAD PLATFORM

Assemble Platform according to the LOCKN’LOAD Platform Assembly instructions Steps 1 - 9

(Pages 3 - 6).

SECURE LEGS

Secure Claw assemblies to the vehicle rail using a 5 mm Allen Key or Torque Wrench.

Torque to 4 Nm.

LIFT PLATFORM ONTO VEHICLE

With the help of an assistant, carefully lift assembled Platform up and onto Mounting Blocks on

vehicle roof. Centre Platform evenly on Legs so there is equal overhang on both sides and ideally at

front and rear.

Follow LOCKN’LOAD Platform Leg Mounting instructions from Step 7 to complete install.

NOTE - Wind Deﬂector, if used, is to be installed at the front of the vehicle (sold separately).

28-13-356-Rev1.0 9/9

TIGHTEN PIVOT ASSEMBLY

Use Spanner or Torque Wrench to

tighten M8 Nuts on each Leg to 7 Nm.

13 FIT LEG COVERS

Fit Covers onto Legs and lock using the

keys supplied in the LOCKN’LOAD Leg

Kit.

15 LEG KEYS

Place one key on the vehicle key ring and put the other away safely, or store with the spare

vehicle key.

Write the key number (which is stamped on the key) in the box provided. Replacement keys

are available from Yakima stockists, visit www.yakima.com.au or www.yakima.co.nz to ﬁnd

your nearest store or contact us directly on 1800 143 548 (AU) or 0800 4776 722 (NZ).

Key Number:

www.yakima.com.au

YAKIMA PRODUCTS, INC.

4101 Kruse Way

Lake Oswego, OR

97035-2541

USA

888 925 4621

YAKIMA EUROPE

Twentehaven 7

3433 PT Nieuwegein

The Netherlands

+31 2080 81425

YAKIMA AUSTRALIA PTY. LTD

17 Hinkler Court

Brendale, QLD 4500

Australia

1800 143 548

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