Yakima LOCKN'LOAD Manuale utente

28-13-013-Rev5 1/8

TOYOTA FJ CRUISER 2011+

3 BAR FIXED POINT HEAVY DUTY ROOF RACK SYSTEM

MAX VEHICLE ROOF LOAD RATING: 68 KG

TOTAL LOAD EQUALS WEIGHT OF ROOF RACKS + ACCESSORIES + CARGO

LockNLoad Mounting Kit

™

• Please read instructions carefully before installation.

• Check the contents of kit. Contact your YAKIMA dealer if any parts appear missing or damaged.

• Clean your roof thoroughly prior to itting the LockNLoad Heavy Duty Roof Rack System.

• Place these instructions in the vehicle’s glove box after installation is complete.

FIRST TIME INSTALLATION

• 13 mm Socket Wrench

• 13 mm Spanner

• 10 mm Open Ended Spanner

• #2 Phillips Head Screwdriver

• Torque Wrench (Optional)

• Rubber Mallet (Optional)

• Tape Measure

• Scissors

• Spirit Level

TOOLS REQUIRED:

ITEM COMPONENT QTY ITEM COMPONENT QTY

1. M6 Set Screw 30 mm x4 8. Front Left Pad (2804031) x1

2. M6 Washer x6 9. Middle Left Pad (2803081) x1

3. M8 Hex Bolt 25 mm x4 10. Rear Left Pad (2804035) x1

4. M8 Hex Bolt 40 mm x8 11. Front Right Pad (2804032) x1

5. M8 Washer x12 12. Middle Right Pad (2803082) x1

6. Foam Adhesive x12 13. Rear Right Pad (2804036) x1

7. M6 Set Screw 20 mm x2

KIT CONTENTS

LEG AND BAR COMPONENTS SOLD SEPARATELY

28-13-013-Rev5 2/8

INSTALLATION

PAD POSITIONING

Place Pads over vehicle’s ixed points as shown.

It is important to put the Pads in the correct

position on the vehicle.

Remove ixed-point

covers.

Remove bolts,

washers and

brackets from the

vehicle’s ixed points.

Store items away

in a safe place.

REMOVE FIXED POINT HARDWARE AFFIX FOAM ADHESIVE

Place Foam Adhesive over plastic

tubes in the vehicle’s ixed points,

with adhesive side to vehicle.

IF PLANNING TO INSTALL LockNLoad PLATFORM, FOLLOW THE

PLATFORM SUPPLEMENT INSTRUCTIONS 28-13-371.

2804031

Front of vehicle

1= 2804031

4= 2804032

3= 2804035

6= 2804036

2= 2803081

= 2803082

2804031

2803081

2804035

2804032

2803082

2804036

Ensure that the arrows

on underside of Pads are

facing the front of vehicle

28-13-013-Rev5 3/8

Tighten all M8 Hex Bolts to 7 Nm

using 13 mm Socket Wrench.

Check all Bolts are completely

tightened down and secure as

required.

Do not over tighten.

SECURE PADS TO FIXED POINTS

Assemble 1 x M8 Washer onto

each M8 Hex Bolt (40 mm and

25 mm).

Insert into Pads as per the table.

REMOVE END CAPS FROM BARS

From the LockNLoad Bar Kit (sold separately), remove Plastite Screw from each

Bar end using a #2 Phillips Head Screwdriver and pull out End Caps from Bars.

Keep all parts aside for later installation.

Front and

Rear Pads M8 Hex Bolt 40 mm

Middle

Pads M8 Hex Bolt 25 mm

28-13-013-Rev5 4/8

CHECK LEG TO LEG MEASUREMENTS

With a Tape measure check leg to leg measurements are correct as per the

table. Ensure measurements are taken from the centre of the Legs as shown.

BAR SLOT COVERS

From the LockNLoad Bar Kit, cut

Bar Slot Covers as per the table

and press into underside channel

of each Bar end as shown.

NOTE - Bar Slot

Covers to be inserted

with lat side visible

REMOVE LEG COVERS

Using the keys supplied

in the LockNLoad Leg

Kit (sold separately),

remove all Leg Covers.

7INSERT LEGS

Slide the pre-assembled Leg

assemblies into the underside channel

of LockNLoad Bars.

If Leg assemblies

will not slide in,

loosen Screws to

increase gap.

LEG TO LEG MEASUREMENTS

Front Bar Middle Bar Rear Bar

1045 mm 980 mm 940 mm

BAR SLOT COVER CUT MEASUREMENTS

Front Bar Middle Bar Rear Bar

232 mm x2 200 mm x2 180 mm x2

28-13-013-Rev5 5/8

SECURE END CAPS TO BARS

Insert the End Caps as shown. A Rubber

Mallet can be used to assist installation.

Secure using Plastite Screw

(from LockNLoad Bar kit).

Tighten using a #2 Phillips

Head Screwdriver.

12 13

BAR FITMENT

Carefully place Bar assembly over Pads.

Take care not to damage vehicle.

Once positioned, locate the raised notches on base of Legs

into the recesses on Pads. Repeat for all Bars.

BAR SLOT COVERS (OUTSIDE LEG)

Measure the Bar channel outside of the Legs and subtract 20 mm from this

measurement. Using the remaining pieces of Slot Cover from Step 9, cut to

this length and insert into the underside channel of each Bar end as shown.

-20 mm

Front of vehicle

28-13-013-Rev5 6/8

CHECK BAR LEGS ARE SECURE

Check all Bar Legs are secure.

SECURE LEGS TO BARS

Tighten all M8 Set Screws to

9 Nm using a 13 mm Spanner.

LEVEL BARS

With vehicle on a level surface,

adjust all Bar angles to be level

using a Spirit Level.

The Bar angle can be adjusted

to reduce any wind noise. In

most cases this is achieved by

getting the Bar in-line with air

low parallel to the ground.

Air Flow

SECURE BARS TO PADS

From the LOCKN’LOAD Mounting kit,

assemble 1 x M6 Washer onto each

M6 Set Screw (30 mm and 20 mm)

as shown. Insert through centre hole

on Leg into Pad as per table.

15 Tighten all M6 set screws

to 7 Nm using 10 mm

Open Ended Spanner.

Do not over tighten.

Front

Pads

M6 Set

Screw

30 mm

Middle

Pads

M6 Set

Screw

20 mm

Rear

Pads

M6 Set

Screw

30 mm

28-13-013-Rev5 7/8

FIT LEG COVERS

Using the keys and

Covers supplied in the

LockNLoad Leg Kit, it

and lock all Leg Covers.

23 BAR KEYS

Place one key on the vehicle key ring

and put the other away safely, or

store with the spare vehicle key.

Write the key number (which is stamped

on the key) in the box provided.

Replacement keys are available from

Yakima stockists, visit www.yakima.com.au

or www.yakima.co.nz to ind your

nearest store or contact us directly on

1800 143 548 (AU) or 0800 4776 722 (NZ).

20 21

Key Number:

28-13-013-Rev5 8/8

www.yakima.com.au

YAKIMA PRODUCTS, INC.

4101 Kruse Way

Lake Oswego, OR

97035-2541

USA

888 925 4621

YAKIMA AUSTRALIA PTY. LTD

17 Hinkler Court

Brendale, QLD 4500

Australia

1800 143 548

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