Yanmar CL Series Manuale utente

LOADER

for Lx410/450/490

ENGLISH

101 International Pkwy

Adairsville, GA 30103

http://www.yanmar.com

OPERATOR'S MANUAL

CL Series

CL600

LOADER

for Lx410/450/490

Version 1.0

Code No.:0A052-U00601

ENGLISH

Yanmar America Corporation

101 International Pkwy

Adairsville, GA 30103

PRINTED IN U.S.A.

Operator's Record

Owner's Name

Owner's Address

Owner's Phone Number

Dealer/Seller Name

Dealer/Seller Address

Dealer/Seller Phone Number

NOTE

1CL600 Operator's Manual

INTRODUCTION

Thank you for purchasing Yanmar loader product that has been designed and

manufactured based on the Yanmar state-of-the-art technology and rich expertise in

developing and manufacturing products.

Handle the loader correctly by following the instructions in the Operator’s Manual so that

the loader will provide long years of reliable and predictable service.

The Operator's Manual constitutes an indispensable part of the Yanmar loader product.

Always keep the Operator's Manual readily accessible.

Carefully study the Operator's Manual to get familiar with the instructions and

informations contained in the Operator's Manual. The instructions and informations are

helpful in using the loader correctly and safely, avoiding personal injury and other

accidents during operation and servicing of the loader. When using any attachment

together with this loader, also carefully study the Operator’s Manual so that the operator

can use the loader safely, correctly and efficiently.

The Operator's Manual is organized with sections arranged in a particular order so that

the operator can better understand the safety messages and the controls on the tractor

and the loader to help the operator operate the loader correctly and safely. The

Operator's Manual will also help the operator answer questions about operation and

servicing.

The loader shown in the Operator's Manual may somewhat differ from the actual loader.

The Operator’s Manual will still assist the operator in understanding the instructions

associated with the tractor. Before delivery of the loader, your Yanmar tractor dealer has

performed a pre-delivery check to ensure that the loader can long remain problem free.

Approved Tractor

The CL600 Loader is designed for use on Lx 410/450/490 Compact Tractor.

All information, descriptions, specifications, drawings, illustrations and pictures in

this manual are based on the latest information available at the time this manual

was published. Yanmar reserves the right to make changes at any time without

prior notice.

Yanmar licenses the usage rights of this manual in North America to YANMAR

AMERICA CORPORATION.

Welcome to the World of Yanmar Product

NOTICE

CL600 Operator's Manual

TABLE OF CONTENTS

1. Safety Alert Symbol................................................................................................................. 1-1

2. Precautions before Operating the Loader ............................................................................... 1-2

3. Safe Practices for Operating the Loader................................................................................. 1-3

1. Work with the Loader.............................................................................................................................................1-3

2. Avoid Roll Over Accidents .....................................................................................................................................1-3

3. Avoid Power Lines.................................................................................................................................................1-4

4. Avoid Falling Objects.............................................................................................................................................1-4

5. Operate on Slopes/Inclines ...................................................................................................................................1-4

4. Travel on a Road..................................................................................................................... 1-5

5. Safe Practices for Servicing the Loader.................................................................................. 1-5

6. Safe Practices for Storing the Loader ..................................................................................... 1-6

7. Change the Rubber Products, such as Hydraulic Hose, for Every 2 Years ............................ 1-6

8. Understand the Tractor and the Loader Safety Decals ........................................................... 1-6

Safety Alert Symbol ...............................................................................................................................................1-6

Care of DANGER, WARNING and CAUTION Decals...........................................................................................1-6

Decals Location .....................................................................................................................................................1-7

1. Specifications Table ................................................................................................................ 3-1

1. Overview ................................................................................................................................. 4-1

2. Function of Components ......................................................................................................... 4-2

1. Pre-Operation Check............................................................................................................... 5-1

2. Lubricate.................................................................................................................................. 5-1

3. Transmission Hydraulic Oil...................................................................................................... 5-1

4. Adjust the Wheel Tread........................................................................................................... 5-2

5. Rear Ballast............................................................................................................................. 5-2

6. Remove the Front Weights......................................................................................................5-2

7. Tire Air Pressure ..................................................................................................................... 5-2

Check the Tire Air Pressure ..................................................................................................................................5-2

8. Check the Wheel Bolt Tightening Torque................................................................................ 5-2

Tightening Torque .................................................................................................................................................5-2

9. Liquid Weight........................................................................................................................... 5-3

10.Air Bleeding of Hydraulic System............................................................................................ 5-3

1. SAFETY PRECAUTIONS ....................................................................................1-1

2. SERVICE THE LOADER...................................................................................... 2-1

3. SPECIFICATIONS................................................................................................ 3-1

4. NAME OF COMPONENT.....................................................................................4-1

5. PRE-OPERATION CHECK .................................................................................. 5-1

TABLE OF CONTENTS

CL600 Operator's Manual

1. Use the Implement Control Lever............................................................................................ 6-1

Use the Implement Control Valve..........................................................................................................................6-2

Use the Implement Control Lever Lock .................................................................................................................6-2

Fill the Bucket ........................................................................................................................................................6-3

Lift the Load...........................................................................................................................................................6-3

Carry the Load.......................................................................................................................................................6-4

Dump the Bucket's Load........................................................................................................................................6-4

Operate with a Float Control..................................................................................................................................6-4

Load from a Bank ..................................................................................................................................................6-5

Peel and Scraping .................................................................................................................................................6-6

Load the Pile into a Low bed Truck or Spreader ...................................................................................................6-6

Backgrade .............................................................................................................................................................6-6

Backblade..............................................................................................................................................................6-7

Backfill ...................................................................................................................................................................6-7

Handle Objects ......................................................................................................................................................6-8

1. Daily Checks ........................................................................................................................... 7-1

Check the Transmission Hydraulic Oil Level .........................................................................................................7-1

Check the Wheel Bolt Tightening Torque..............................................................................................................7-1

Tightening Torque .................................................................................................................................................7-1

Check the Hydraulic Hoses ...................................................................................................................................7-1

2. First 10 Hours.......................................................................................................................... 7-1

Tighten the Loader Mount Bolt ..............................................................................................................................7-1

3. Every 50 Hours........................................................................................................................ 7-2

Check the Loader Mount Bolt Tightening Torque..................................................................................................7-2

Check the Hydraulic Fittings..................................................................................................................................7-2

4. Every 2 Years.......................................................................................................................... 7-2

Replace the Hydraulic Hoses ................................................................................................................................7-2

5. Daily Performance Checks......................................................................................................7-2

1. Detach the Loader................................................................................................................... 8-1

2. Store the Loader...................................................................................................................... 8-2

1. Attach the Loader .................................................................................................................... 9-1

Mount the Bucket.................................................................................................................................................10-1

Dismount the Bucket ...........................................................................................................................................10-2

Maintenance ........................................................................................................................................................10-2

1. Preparation for Assembly ......................................................................................................12-1

2. Loader Kit .............................................................................................................................. 12-1

1. Kit Name..............................................................................................................................................................12-1

2. Kit Contents .........................................................................................................................................................12-2

3. Install the Loader Kit............................................................................................................................................12-3

6. OPERATE THE LOADER .................................................................................... 6-1

7. PERIODIC SERVICE............................................................................................ 7-1

8. DETACH AND STORE.........................................................................................8-1

9. INSTALLATION ...................................................................................................9-1

10.MOUNT AND DISMOUNT THE BUCKET ......................................................... 10-1

11.TROUBLESHOOTING ....................................................................................... 11-1

12.ASSEMBLY INSTRUCTIONS............................................................................ 12-1

1-1

1. SAFETY PRECAUTIONS

CL600 Operator's Manual

1. SAFETY PRECAUTIONS

Indicates a hazardous situation which, if not

avoided, will result in death or serious injury.

Indicates a hazardous situation which, if not

avoided, could result in death or serious injury.

Indicates a hazardous situation which, if not

avoided, could result in minor or moderate injury.

Indicates a situation which can cause damage to the

loader, personal property and/or the environment or

cause the equipment to operate improperly.

IMPORTANT: Means that implement or

property damage could occur if instructions are

ignored.

NOTE: Provides useful information.

1. Safety Alert Symbol

The safety alert symbol appears with

most safety statements. The safety

alert symbol means attention, become

alert, the operator's safety is involved!

Please read and strictly observe the

message that follows the safety alert

symbol.

! DANGER

! WARNING

! CAUTION

NOTICE

WARNING: READ AND FOLLOW ALL INSTRUCTIONS IN THE OPERATOR’S MANUAL

BEFORE ATTEMPTING TO OPERATE THE TRACTOR AND THE LOADER. FAILURE TO

COMPLY WITH THE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.

WARNING: The engine exhaust, some of its constituents, and certain tractor components contain

or emit chemicals known to the State of California to cause cancer, birth defects or other

reproductive harm.

DANGER: The loader was built to be operated according to the rules for safe operation in the

Operator’s Manual. As with any type of power equipment, carelessness or error on the part of the

operator can result in serious injury. To help prevent accidents, read and understand the following

precautions before operating the tractor and the loader. Failure to observe the following safety

instructions could result in serious injury or death.

1-2

1. SAFETY PRECAUTIONS

CL600 Operator's Manual

1. Understand the performance and limitations of the

tractor and the loader. Carefully study the

Operator's Manual and learn the instructions in

the Operator's Manual before operating or

servicing the tractor and the loader. Keep the

Operator's Manual in easily and accessible place.

2. Strictly follow the precautions given in the

DANGER, CAUTION and WARNING safety

decals attached to the loader. Keep the safety

decals in good condition. Replace damaged or

missing safety decals.

3. Check overhead clearance carefully before

driving under power lines, wires, bridges or low

hanging tree branches, before entering or leaving

a building, or in any other situation where the

operator and/or Roll-Over Protective Structure

(ROPS) may be struck, which could result in

serious injury.

4. Make sure that the usual operator and any other

person who will operate the tractor and the loader

studies the Operator’s Manual before operation.

Know the controls and how to stop the tractor

quickly.

5. Make sure that there is no person or obstacle

under or around the tractor and the loader before

and during operation.

6. Do not operate the tractor and the loader while

under the influence of alcohol, drugs, medicine or

controlled substances or when not fully fit.

7. During operation and when performing service

work:

• Wear close-fitting clothing.

• Do not wear loose-fitting clothes, jewelry, baggy

or torn clothing.

• when any of the preceding items is caught by a

moving part of the loader, an accident can

happen

• Do not wear cut-off pants or shorts which do not

provide protection against flying debris.

• Do not under any circumstances operate the

loader with bare feet.

• Do not wear sandals or sneakers.

• Wear additional protection including non-slip

safety boots or shoes, protective goggles and

gloves, etc., as appropriate or required by

applicable local laws and regulations.

• Wear ear protection in a noisy environment to

prevent hearing damage and to reduce operator

fatigue.

8. Avoid allowing passenger on any portion of the

tractor and the loader.

9. Always remain seated in the operator seat while

operating the tractor and the loader.

10. Make sure that the brakes and other mechanical

and hydraulic components are properly adjusted

and do not have excessive wear.

• Immediately replace all excessively worn out or

damaged components.

• At regular intervals, check that all nuts, bolts and

screws are properly tightened.

11. Always keep the tractor clean. Dust, grease or

grass clippings accumulated on the tractor can

lead to fire accidents or personal injury.

12. Use the handholds and running board step when

getting on and off the tractor to help prevent

accidental falls. Keep the running board step

clear of mud and debris.

13. Only use loader attachments that satisfy the

requirements in the Operator’s Manual or are

approved by your Yanmar tractor dealer.

14. Make sure the attachment is properly installed,

properly adjusted and in good operating

condition.

15. Make sure both the right and the left bucket

latches are in the locked position. Also ensure

lock pins are installed and secured before

operation.

16. When using the loader, install appropriate

weight/s to the rear of the tractor to prevent the

tractor from tipping over. For details, see “Rear

Ballast” in “Chapter 5. PRE-OPERATION

CHECK”.

17. Do not under any circumstances modify the

loader. Modification can deteriorate the

performance and/or safety of the loader, possibly

leading to personal injury or property damage.

18. The loader is only compatible with the Lx410/450/

490 model tractors. Do not attempt to use the

loader with any other tractor.

2. Precautions before Operating the Loader

1-3

1. SAFETY PRECAUTIONS

CL600 Operator's Manual

1. Work with the Loader

1. Do not walk or work under a raised loader.

2. Never allow anyone to get under the loader

bucket or reach through the booms when the

bucket is raised.

3. Make sure there are no people, livestock or pets

around the tractor during operation.

4. Do not use the loader as a work platform.

5. Never use the loader, the bucket or any other

attachment to lift or carry people.

6. Install the required rear weight on the tractor for

stability, and use the appropriate rear wheel tread

setting that is suitable for the application in order

to maximize stability.

7. Before leaving the operator seat, always lower

the loader boom to the ground, engage the

parking brake securely, shut off the engine and

remove the key.

8. Always handle unstable loads with extreme

caution.

9. Do not use a chain, rope or cable to lift or pull

loads from the loader which can make the tractor

roll over or can damage the tractor. The

preceding event can result in serious injury or

even death.

10. During turning, ensure that there is enough space

for length and width of the loader.

11. Avoid loose fill, rocks and potholes which can be

dangerous to the operation of the loader.

12. Operate only in daylight or good artificial light.

13. Always comply with all state and local lighting

and marking requirements.

14. Consult local utilities before beginning work.

Know the location of and avoid contact with all

underground cables, pipelines, overhead wires

and other hazards in the working area.

15. When the loader is mounted on the tractor, enter

and exit the operator seat only from the left side

of the tractor.

16. Always place the leading edge of the bucket or

attachment in contact with the ground before

leaving the tractor.

2. Avoid Roll Over Accidents

1. Move forward, backward and turn the tractor at a

low speed.

2. Reduce the tractor speed before executing a turn,

when travelling on rough terrain and before

stopping to prevent a roll over from occurring.

3. Make sure the tractor tire tread width and rear

ballast is correct before using the loader.

4. Lower and lift the load of the loader at a gradual

speed.

5. Exercise extreme caution and be extra alert

during operation on a slope.

6. Avoid potholes, ditches and obstructions which

can make the tractor and the loader roll over.

7. Balance loads so that the overall weight is evenly

distributed and the load is stable.

8. Carry loads close to the ground to aid visibility

and lower center of gravity.

9. Do not overload. Know the capacity of the loader.

10. Always exercise extra caution during operation of

the loader and raising the bucket or attachment.

11. When another implement is to be operated on a

slope, always remove the loader to reduce the

risk of a roll over.

3. Safe Practices for Operating the Loader

2021723

A2021721

1-4

1. SAFETY PRECAUTIONS

CL600 Operator's Manual

3. Avoid Power Lines

If the tractor or the loader gets in contact with a

power line serious injury or even death could occur.

1. Make sure there is enough overhead clearance

before raising the loader.

2. Before digging, ensure that there are no

underground cables, gas lines and water pipes.

3. Do not leave the operator seat if any part of the

tractor or the loader gets in contact with an

electrical line.

4. Avoid Falling Objects

Be careful when handling large or heavy objects

because:

• There is a danger of the tractor rolling over.

• The object falling off the loader boom to the

operator.

1. Do not under any circumstances lift a large object

with an attachment that can cause the object to

roll backwards to the operator.

2. Do not transport and move round or square bales

with the bucket attachment.

3. Do not under any circumstances lift the loader

higher than necessary to clear the ground.

Always carry loads low to the ground.

4. Move slowly and carefully. Avoid rough terrain.

5. Operate on Slopes/Inclines

On a slope, the tractor is less stable and more prone

to tip over which can lead to serious injury or death.

Exercise extreme caution and be extra alert when

operating the tractor on any slope.

1. Always operate the tractor directly up and down a

slope or incline. Do not under any circumstances

attempt to travel across a slope.

2. Place the range gear lever in the slow range

when climbing or descending slopes.

3. Keep all movements on slopes slow and gradual.

• Do not make abrupt changes in speed or

direction.

• Abrupt engagement of the brake can make the

tractor to tip over which can cause serious injury.

4. Carry load low to the ground.

5. Always engage the 4-wheel drive when operating

the loader.

6. Do not drive the tractor on a steep slope.

7. Balance the loads so that weight is evenly

distributed and the load is stable.

2021721

2021722

A2019005

1-5

1. SAFETY PRECAUTIONS

CL600 Operator's Manual

1. Carry the loads at the low position to maintain

visibility and to stabilize the tractor.

2. During turning, ensure that there is enough space

for length and width of the loader.

3. Before turning, always slow down the tractor.

High speed turn may cause the tractor to tip over.

4. When traveling on a road, ensure that the Slow

Moving Vehicle (SMV) emblem is on the rear of

the tractor and is clearly visible. Use the hazard

lights and turn signal lights as required by the

currently effective local laws or regulations.

5. Strictly observe all the currently effective local

traffic and safety laws and regulations.

6. Turn ON the headlights as required by the

currently effective local laws or regulations.

7. Always travel at a speed that allows the operator

to maintain control of the tractor.

8. Balance the loads so that the overall weight is

evenly distributed and the load is stable.

9. Drive slowly while carrying a load. Driving on

rough terrain can make the load to spill over.

10. Avoid carrying loads wider than the bucket/

attachment or tractor.

11. Lock the implement control lever in the N

(neutral) position to prevent the implement from

being actuated accidentally when the implement

is not in use or during transport.

Before starting any service work:

• Park the tractor on a solid and level ground.

• Engage the parking brake securely.

• Push down Power Take Off (PTO) switch to OFF

position.

• Lower the rear mounted ballast and the loader to

the ground.

• Move the primary gear lever to the N (neutral)

position.

• Move the range gear lever to the N (neutral)

position.

• Shut off the engine.

• Remove the key from the starter key switch.

1. Do not walk or work under a raised loader, bucket

or attachment unless the preceding component is

securely supported and held in a stable position.

2. Before disconnecting the hydraulic hoses,

operate the implement control lever several times

to release the hydraulic pressure.

3. Make sure that all the parts are in good condition

and properly installed. Repair or replace any

damaged part.

4. Keep any person away from operator station

while performing adjustment, servicing or

maintenance work.

5. Do not allow anyone in the area when operating,

attaching, removing, assembling or servicing the

tractor or the loader.

6. Check the hydraulic hoses before starting the

day's operation. Failure to perform the preceding

practice can cause serious injury or even death.

Replace damaged hoses.

7. Do not use the loader as a jack to support the

tractor for servicing or maintenance.

• Avoid working under any hydraulically supported

device.

• The device can settle, suddenly leak down or be

accidentally lowered.

• if working underneath the tractor is

unavoidable, always support the tractor with

proper and rigid lifting devices with the capacity

of more than 3 tons

8. High pressure hydraulic fluid, when released can

penetrate human skin possibly leading to serious

personal injury.

• Before disconnecting any hydraulic line, fully

release the internal pressure.

• Before exerting any pressure to the hydraulic

system, ensure that all connections are tight and

all the lines, pipes and hoses are free from

fractures/fissures, cracks or any other damage.

9. Do not tamper with the relief valve setting. The

relief valve is pre-set at the factory. Changing the

setting can cause overloading of the tractor and

the loader.

4. Travel on a Road

5. Safe Practices for Servicing the Loader

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