YASKAWA Varispeed-656DC3 Manuale utente

INSTRUCTIONS

Varispeed-656DC3

PWM

TRANSISTOR

CONVERTER

200

230V,

120

(20

90kW

)

380

460V,

496

(20

370

)

MODEL

MR-

DCA

Before

initial

operation

read

these

instructions

thoroughly,

and

retain

for

future

reference

When

properly

installed,

operated

and

maintained,

this

equipment

will

provide

lifetime

service



Vanspeed



mandatory



that



the



person



who



;



;

operates,

inspects,

maintains

this

equipment

thoroughly

read

and

understand

this

manual,

before

proceeding

RECEIVING

. . . .

. .

.. ... ..

...

. .

INSTALLATION

. .

. . . .

. .

...

. .

WIRING

. .

EXTERNAL

TERMINALS



. .

TEST

OPERATION



... ..

. .

. . . .

. .

OPERATION

...

. .

...

. .

MAINTENANCE

. .

... ..

. .

PROTECTIVE

FUNCTION

. .

(FAULT

DISPLAY)

PRECAUTIONS

. .

. . . .

. .

PWMCONVERTER

CONSTANT

LIST

. . . .

. .

CONVERTER

SPECIFICATIONS

. .

. . . .

. .

CONTENTS

Page

693305

WARNING

(1)

After

turning

off

the

main

circuit

power

supply,

not

touch

circuit

components

until

"CHARGE"

lamp

extinguished

The

capacitors are

still

charged

and

can

quite

dangerous

(2)

not_

connect

disconnectwires

and

connectors

while

power

applied

the

circuit

(3)

not

check

signals

during

operation

(4)

sure

ground

VS-656DC3

using

the

ground

terminal

CAUTION

(1)

All

the

potentiometers

S-656DC3

have

been

adjusted

the

factory

not

change

their

settings

unnecessarily

However,

input

voltage

must be

set

according

the

power

supply

voltage

(refer

page

13)

(2)

not

make

withstand

voltage

test

any

part

the

VS-656DC3

unit

It is

electronic

equipment

using

semi-conductors

and

vulnerable

high

voltage

(3)

Control

board

employs

CMOS

ICs

which

are

easily

damaged

static

electricity

not

touch

the

CMOS

elements

RECEIVING

This

VS-656DC3

has

been

putthrough

demanding

tests

the

factory

before

shipment

After

unpacking,check

for

the

following

Verify

the part

numbers

with the

purchase

order

sheet

and/or

packing

slip

Transit

damage

any

part

VS-656DC3

damaged

lost,

immediately

notify

the

shipper

CONVERTER

MODEL

INPUT

SPEC

OUTPUT

SPEC

ENCLOSURES

MOUNTINGS/

MANUFACTURING

NUMBER

MODEL

DESIGNATION



ADE

JAPAN

CIMR-DC

A4030

Variable

Speed

Series

DC3

Series

-J

Specifications

Standard

component

Voltage

200

230

380

460

MODEL

INPUT

OUTPUT

SPEC

NAMEPLATE

DATA

R-

CA4030

400V

CLASS

TRANSISTOR

CONVERTER

380-460V

50Hz/60Hz

64A



660



60A

YASKAWA

ELECTRIC

CORPORATION

Applicable

maximum*

motor

output

030

110



110

When

converter

used

for

one

inverter

This

not applied

when

converter

used

common

INSTALLATION

LOCATION

Location

the

equipment

important

achieve

proper

performance

and

normal

operating

life

The

VS-656DC3

units

should

installed

areas

where

the

following

conditions

exist

Nevermove,

lift

handle

the

VS-656DC3

cabinet

front

cover

terminal

stands

Lift

the

cabinet

from

bottom

Ambient

temperature

-10 to

+45

+14

113

Protected

from

rain

moisture

Protected

from

direct

sunlight

Protected

from

corrosive

gases

liquids

Free from

airborne

dust

metallic

particles

Free

from

vibration

Free from magnetic

noise

house

multiple

VS-656DC3

switchgear,

install

cooling

fan

some

other

means

cool

the

air

entering

the

inverter

below

(113

MOUNTING

SPACE

Install

VS-656DC3

vertically

and

allow sufficient

space

for

effective

cooling

shown

Fig

(a)

Front

View

18in

(30mm)



18in

(30mm)

ORMORE



Fig

Mounting

Spaces

CAUTION

ALLOWABLE

TEMPERATURE

CONTROL

PART

'C (131

'F)

AIR

(b)

Side

View

INLET

TEMPERATURE

91n

(150mm)

OR MORE



AIR -1 0

45°C

(14

113°

DIMENSIONS

inch

(mm)

Model

Output

CIMR-DCA

(kW)

External

Dimensions



Mounting

Dimen

External

Dimensions



Mounting

Dimensions



4-d

MTG

HOLE

elo

217

1173

(55)

(298)

5-M12

MTG

HOLE

~173

12~b

413



(440)



(310



(105)0

...

(105)



37 90

Voltage

Due

ongoing

product

design,

data

subject

change

without

notice

sions

(M)

M10

M12

Mass

(kg)

(25)

(30)

121

(55)

330

(150)

(25)

(45)

110

(50)

187

(85)

375

(170)

860

(390)

.80

.65

.83

.06

(325)

(550) (245) (275) (535)

.80

.57

.04

.83

.98

(325)

(675) (255) (275) (660)

.70

.50

.02

.76

.71

(475)

(800) (280) (375) (780)

.62

.09

.72

.69

.71

(600)

(

1450) (450) (500)

(1415)

.01

.04

.49

.03

(305)

(600)

(255) (240)

(585)

13 78

.50

.02

.84

.71

(350) (800) (280) (250) (780)

.64

.42

.70

.43

(575)

(925)

(280) (475) (900)

.62

.54

.83

.65

.17

(600)

(1360)

(453) (550)

(1325)

.80

.99

.91

See

figure

(960)

(1600)

(455)

2015

(20)

200

2022

(30)

230

2037

(50)

2075

120

(90)

4015

(20)

4030

(40)

380

4045

(60)

460

4075

134

(100)

4160

248

(185)

4300

496

(370)

WIRING

INTERCONNECTION

The

following

shows

interconnection

diagram

With

digital

operator,

the operation can

performed

wiring

the

main

circuit

only

(Terminal

shows main

circuit

and

control

circuit

THREE

PHASE

POWER

SUPPLY



200

230

REACTOR

FOR

HARMONIC

FILTER

CAPACITOR

FOR

HARMONIC

FILTER

IN-RUSHPREVENTIVE

POTENTIOMETER

FOR

EXTENDEDLOAD

CAPACITOR

INPUT

REACTOR

READY

ALARM

250V,

OUTPUT

VOLTAGE

COINCIDENCE

OPERATION

PHC

COMMON

BLOWN

FUSE

DETECTION

250V

30V

LESS

POWER

SUPPLY

VOLTAGE

DETECTION

PWM

TRANSISTOR

CONVERTER

VS-656

DC3

MULTIFUNCTION

PHC

OUTPUT

(48V

50rnA)

* Be

sure

install

reactor

for

harmonic,

input

and

c,dpacrtor

for

harmonic

filter

Fuse only

for

nxxleln

CIMR-DCA

2015

and

2022

Only

for

models

CIMR-DCA

2022

below

(200

claac)

and

CIMR-DCA

4035

below

(400

class)

Fig

Interconnections

~o(P)

IPW

;INVERTER

FAULT

CONTACT

OUTPUT

250

VAC

LESS

VDC

A OR

LESS

250VAC

LESS

30VDC

LESS

(STANDARD

SETTING

FACTORY

PRIOR

SHIPMENT

"RUNNING

SIGNAL")

LPr

(U)

RUN-SB

STOP

112

EX-FLT

RESET

(NOT

USED)

OPERATION

SIGNAL

CHANGE

(24V

8rnA)

DIGITAL

EXTERNAL

OPERATOR

BA$EBLOCK

JVO

P-100

(NO

CONTACT)

MOLDED-CASE

CIRCUIT

BREAKER

(MCCB

)

sure

connect

MCCBs

between

the

main

circuit

power

supply

and

input

reactor

Connect

magnetic

contactors

necessary

Recommended

MCCBs

and

magnetic

contactors

are

listed

Table

MCCB

(Mitsubishi

MCCB

(Mitsubishi

Magnetic

Contactor

Electric)

100



225

100



150

ANF

400

300

ANF

600

Electric)

(Yaskawa

Control)

100

HI-50E

LHI-80E

225

150

HI-100E

400

300

600

HI-200E

HI-500E

1000

HU-593

Magnetic

Contactor

400

Class

(Yaskawa

Control)

VoltageClass

HI-80E

HI-100E

400

HI-200E

Class

HI-500E

Model

R-DC

;

A4015 A4030

A4045

A4075 A4160

300

Recommended

Output

Current

60 90

150 280 560

MCCBs

and

(ADC)

Magnetic Output

Capacity

27 54

134 248

496

Contactors

(kW)

(20) (40) (60)

(100)

(185)

(370)

Input

Current

32 64 96

165 300 600

(AAC)

200

Class

Table

Molded-case

Voltage

Class

Circuit

Breakers

and

Magnetic

200

Contactors

Class

Model

R-DC

;

A2015 A2022 A2037 A2075

Recommended

Output

Current

150 280

MCCBs

and

(ADC)

Magnetic

Output

Capacity

27 40 67

120

Contactors

(kW)

(20) (30) (50)

(90)

Input

Current

160 300

(AAC)

CONTROL

POWER

FUSE

Table 2

Control

Power

Fuses

SURGEABSORBER

For

the

surge

absorbers

should

connected

the

coils

relays,

magnetic

contactors,

magnetic

valves,

magnetic

relays

Select

type

from

Table

Table 3

Surge

Absorbers

Made

MARCON

Electronics

Model

CIMR-DCA

;

Cooling

Fan

(Control

Power)

Fuse

Power

Supply Voltage

Detection

Fuse

Main

Circuit

Blown

Fuse

Detection

Contacts

2015

1-Fuse

(250

needed 2-Fuse

(250

(rl,

tl)

Provided

2022

1-Fuse

(250

needed

2-Fuse

(250

Provided

2037

Built-in

fuse

2-Fuse

(250

Not

provided

2075

Built-in

fuse

2-Fuse

(250

Not

provided

4015

Built-in

fuse

2-Fuse

(600

Provided

4030

Built-in

fuse

2-Fuse

(600

Provided

4045

Built-in

fuse

2-Fuse

(600

Provided

4075

Built-in

fuse

2-Fuse

(600

Not

provided

4160

Built-in

fuse

(12

2-Fuse

(600

Not

provided

4300

Built-in

fuse

for 200

-8Afor400V

12-Fuse

(600

V, 0

Not

provided

Coils

Magnetic

Contactor

and

Control

Relay Model

Surge

Absorber

Specifications

Code

Large-size

DCR2-

250

VAC

Magnetic

50A22E

200Q

0002417

200

Contactors

Control

Relay

230

LY-2,

-3

(OMRON)

DCR2-

250

VAC

HH-22,

-23

(Fuji)

10A25C

1,u

100

0002482

MM-2,

-4

(OM

RON)

0 to

460

Units

DCR2-

1000

VDC

0002630

50D100B

220Q

CONTROL

CIRCUIT

The

external interconnection

wiring

must

performed

with

following

procedures

After

completing

VS-656DC3

interconnections,

sure

check

that

connections

are

correct

Never

use

control

circuit

buzzer

check

(1)

Separation

control

circuit

leads

and

main

circuit

leads

Signal

leads

must

separated

from

main

circuit

leads

and

other

power

cables

prevent

erroneous

operation

caused

noise

interference

(2)

Control

circuit

leads (contact

output)

must

separated from

leads

Use

the

twisted

shielded or twisted-

pair

shielded

lead

for

the

control

circuit line

and

connect

the

shield

sheath

the

converter

terminal

See

Fig

(3)

Wiring

distance

recommended

that

the

wiring

distance

the

signal

leads

meters

(164

feet)

below

GROUNDING

Fig

Shielded

Lead

Termination

Ground

the

casing

the

VS-656DC3

using

ground

terminal

(E)

(1)

Ground

resistance

should

1009 or

less

Insulate

these

parts

with

Insulating

tape

Never

connect

(2)

Never

ground

VS-656DC3

common

with

weldingmachines,

motors,

and

other

large-current

electrical

equipment,

ground

pole

Run

the

ground

lead

in a

separate

conduit

from

leads

for

large-current

electrical

equipment

(3)

Use

the

ground

leads

which

comply

with

AWG

standards

and

make

the

length

short

possible

(4)

Where

several

VSTfi56DC3

units

are

used

side

side,

all

the

units

should

preferably

grounded

directly

the

ground

poles

However,

connecting

all

the

ground

terminals

VS-656DC3

parallel,

and ground

only

one

VS-656DC3

the

ground

pole

also

permissible

(Fig

However,

not

form

a loop

with

the

ground

leads

GOOD GOOD

POOR

E E E

(a)



(b)



(C)



Fig

Grounding

Three

VS-656DC3

Units

-10-

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