Yoder Smokers S Series Manuale utente
RETROFIT CONVERSION
YS1500 INSTALLATION INSTRUCTIONS
CAUTION: BEFORE BEGINNING THIS PROCEDURE, ENSURE THAT THE POWER CORD TO
THE SMOKER IS DISCONNECTED! FAILING TO DO SO MAY RESULT IN BODILY INJURY.
COMPETITION CART MODELS REQUIRE UNPLUGGING THE POWER CORD FROM THE
HOPPER LOCATED UNDER THE CART.
TABLE OF CONTENTS
Getting Started............................................................................................................................................................1
Installation Instructions............................................................................................................................................2
ACS Controller Setup...............................................................................................................................................15
Quick Start Guide.....................................................................................................................................................17
Yfi App Connection..................................................................................................................................................21
1
5/16” Socket | Small Adjustable Wrench | 7/16” Wrench | Small Pliers
Small Phillips Head Screwdriver | Small Flat Head Screwdriver | Drill
PARTS INCLUDED
( 1 ) ACS™ Controller
( 1 ) Wi-Fi Antenna
( 1 ) Wi-Fi Antenna Extension
( 2 ) ACS Probes
( 1 ) Factory Probe Kit
( 1 ) Short Thermocouple
( 1 ) Insulation Panel
( 4 ) Self-Drilling Screws (spare)
( 1 ) 1/4” Drill Bit
BEFORE YOU GET STARTED
Begin by confirming all the parts included in this kit are accounted for. The diagram below
shows each item in this kit. Should any items be missing, please contact Customer Service
tools you’ll need
THINGS TO REMEMBER
UNPLUG
POWER CORD
remove
cookING grates
REMOVE
HEAT DIFFUSER
EMPTY
THE HOPPER
2
step 1
Remove the end panel by removing
the eleven self-drilling screws using the
5/16” socket to gain access into
the hopper.
step 2
Disconnect the two wires (one green,
one white) from the outer fan, then
disconnect the two purple wires from
the fuse holder.
step 3
Disconnect the two wires (one green,
one white) from the inner fan.
WHITE
WIRE
GREEN
WIRE
WHITE
WIRE
GREEN
WIRE
ROTATED VIEW
OF OPPOSITE
CORNER
3
step 4
Using a 5/16” socket, remove the two
controller screws that secure the control
box to the hopper.
step 5
Pull out the control box and open to gain
access to the wiring on the back side
of the green circuit board.
step 6
Disconnect the two thermocouple wires,
white & red, from the circuit board using
a small flat head screwdriver. Pull the
wires out of the control box and set the
control box to the side.
WHITE WIRE
(Terminal TC1A)
RED WIRE
(Terminal TC1B)
THERMOCOUPLE
SHIELDED LINE
TERMINAL BLOCK
4
step 9
From inside the cooking chamber, remove
the seven hex head self-drilling screws
using a 5/16” socket. Save these screws for
mounting the hopper assembly. DO NOT
REMOVE the two screws from the hopper
hanging bracket. From inside the cooking
chamber, pull the steel braided thermocouple
wire out of the hopper and let it hang loose
inside the cooking chamber to hook-up with
the new controller.
step 8
Unplug all wiring at spade connector
ends and remove the controller
assembly with harness. Leave the
green ground wire hanging inside
the chamber.
step 7
Disconnect igniter connector located
inside the hopper.
TO CONTROL BOX
TO IGNITER INSIDE
COOKING CHAMBER
5
step 10
Underneath the front side of the chamber,
remove the self-drilling screw under the cart
next to the fire box using a 5/16” socket.
NOTE: Save this screw for remounting
the hopper assembly.
step 11
Underneath the back side of the chamber,
remove the two self-drilling screws under
the cart next to the fire box using a 5/16”
socket.
NOTE: Save these screws for remounting
the hopper assembly.
step 12
Remove the hopper from the cooking
chamber by lifting up from the hopper
mounting bracket and pulling away from
the cooking chamber. Ensure the igniter
fully clears the opening in the end panel
before setting the hopper to the side.
NOTE: Some previous production units
have the igniter installed on the wall of
the cook chamber; if so, pull the wiring
into the cook chamber until the hopper
is replaced.
6
step 13
Using the ¼” drill bit provided, drill
a hole into the hopper (as shown ) that
measures 2.5 inches from the center
of the existing hole.
NOTE: Do not use the existing hole;
the antenna requires more clearance
provided by drilling the new hole
as shown.
Ă
2.50”
DO NOT USE EXISTING HOLE
DRILL NEW HOLE HERE
.25”
3.00”
step 14
Locate the Wi-Fi antenna extension
wire. Remove the hex nut and lock
washer from the extension wire. Insert
the threaded male end through the new
hole (drilled in Step 12) on the front of
the hopper as shown. Next, place the
lock washer onto the threaded male
end, followed by the nut. Then secure it
into place using the 7/16” wrench
and 5/16” socket. NEW HOLE
DO NOT USE
THIS HOLE
step 15
Attach the Wi-Fi antenna and tighten
it by hand.
7
step 17
Hang the hopper on the cooking chamber
mounting bracket. Make sure to line up the
holes of the hopper to the holes on
the chamber.
NOTE: Make sure the antenna is clear of
the cart before fulling installing the hopper.
step 18
Secure the hopper to the cooking chamber
wall using the seven hex head self-drilling
screws saved from Step 9. Do not tighten
the screws until all have been installed.
NOTE: Take care to not overtighten the
screws as the holes can be stripped out.
step 16
Install the insulation into the end of
the hopper as shown. Ensure the
insulation is fully tucked in behind the
mounting flanges.
NOTE: Failure to install the
insulation will void the warranty on
the ACS controller.
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