Zip FlushMaster Pearl Istruzioni per l'installazione e il funzionamento

Zip FlushMaster Pearl Installation & Maintenance Instructions - 82902 - January 2012 v1.00 Page 1 of 12

Installation and Maintenance Instructions

Zip FlushMaster Pearl &

Zip FlushMaster Mk.2

41091 Zip FlushMaster Pearl

Compact Recessed Sensor & Solenoid

DC WS004. With 64mm body

Water Saver Urinal Flushing System

Keeps Urinals Clean & Reduces Water Wastage

Instructions for Models: WS003; WS004; WS006; WS007 and 99168 Sensor.

41095 Zip FlushMaster MK2

Recessed sensor & Solenoid

DC WS003. With 105mm body

WS004

WS003

Page 2 of 12 Zip FlushMaster Pearl Installation & Maintenance Instructions - 82902 - January 2012 v1.00

You may need these accessories ( see page 3 for package contents).

Table of Contents

Key Features ................................................. 3

Read These Warnings First ............................ 3

Check Your Package...................................... 3

Installation Procedure .................................... 3

Set Up Water Discharge ................................ 4

Install Sensor................................................. 6

Connect Latching Valve Cable........................ 7

Connect Optional Power Pack........................ 8

Set Flush Timing............................................ 8

Completing Installation .................................. 9

Maintenance Instructions............................... 10

Problem Solving............................................. 11

Contact Details .............................................. 12

99168 Pearl Water Saver Sensor only (64mm body)

99021 Zip FlushMaster Cistern Autosyphon 1.00 inch BSP/ 25 mm

99022 Zip FlushMaster Cistern Autosyphon 1.25 inch BSP/ 32 mm

99023 Zip FlushMaster Cistern Autosyphon 1.50 inch BSP/ 38 mm

99024 Zip FlushMaster Direct Injection Airbreak 1.00 inch BSP / 25 mm

99025 Zip FlushMaster Direct Injection Airbreak 1.25 inch BSP/ 32 mm

99026 Zip FlushMaster Direct Injection Airbreak 1.50 inch BSP/ 38 mm

Fixing

bracket

99031 Zip FlushMaster AC Power Pack

Accessories

99039 -Restrictaflow

41092 Mk 2 Retrofit Sensor DC (105mm body) WS006 ( Valve assy not included )

41093 Mk 2 Retrofit Sensor AC (105mm body) WS007 ( Valve assy not included )

Zip FlushMaster Pearl Installation & Maintenance Instructions - 82902 - January 2012 v1.00 Page 3 of 12

Key Features

One of the world’s most effective, ceiling recessed, urinal flushing systems.

Battery operation (FlushMaster only) for simple, inexpensive installation.

Optional power pack for connection to 220-240 volt AC power.

Variable flush cycle to meet your needs precisely.

Read These Warnings First

Read all instructions before attempting to install this system.

Never attempt to install this system without reading all instructions.

Designed for indoor use only do not expose to elements of nature.

All plumbing connections must be made in accordance with AS3500.

Supply pressure 350kPa - 700kPa

Installation Procedure

1. Set up water discharge

2. Install sensor

3. Connect latching valve cable

4. Set flush timing

Check Your Package

Product Code 41091

Zip FlushMaster WS004

Ceiling recessed sensor

complete with latching

valve, 6V Battery and

brass fittings with

restrictaflow.

64mm Body

Zip FlushMaster package includes.

Product code 41095

Zip FlushMaster Mk.2 WS003

Ceiling recessed sensor,

complete with latching valve, 6

V Battery and brass fittings with

restrictaflow

105mm Body

Product code 90281

Latching valve and brass fittings

with flow restrictor

Page 4 of 12 Zip FlushMaster Pearl Installation & Maintenance Instructions - 82902 - January 2012 v1.00

Set Up Water Discharge

Single stall

1.5 to 2.5 Litre

Discharge Capacity

Twin stall

3.0 to 5.0 Litre

Discharge Capacity

Triple stall

4.0 to 7.5 Litre

Discharge Capacity

Single stall Twin stall

Single trough

Maximum trough

length 600 mm

Twin trough

Maximum trough

length 1200 mm

Single trough

1.5 to 2.5 litre

discharge capacity

Single trough

3.0 to 5.0 litre

discharge capacity

Single trough

4.0 to 7.5 litre

discharge capacity

Typical Installation with Cistern

Typical Installation with Direct Injection

Flow restrictor Installation Notes:

-The Restrictaflow must be fitted between

the isolating valve (not supplied) and the

latching valve (see page 5).

-The Restrictaflow is designed to save water

and to reduce the flow, particularly

when used on single stall installations.

-The Restrictaflow may be drilled out (in

0.5mm increments) or removed when

servicing multiple stalls and a higher

flow is required, or when there is

insufficient water pressure.

-The Restrictaflow is normally required

with operating pressures greater than

700kPa.

-An Isolating valve must be supplied

and installed in accordance with AS/

NZS3500

Zip FlushMaster Pearl Installation & Maintenance Instructions - 82902 - January 2012 v1.00 Page 5 of 12

Set Up Water Discharge Continued

Autosyphon Installation

More than one cistern can be fed from a single latching valve, but for

accurate balancing, do not connect together more than two cisterns.

The balance of water can be achieved by keeping the supply pipe length to

each cistern as equal in length as possible.

If this is not practical fit a flow restrictor of equal rating at the entry to each

cistern.

Remove the existing filling mechanism from the cistern, including the float

and aspirin washer, to permit unrestricted inlet of the water. The flow of

water into the cistern is controlled by the latching valve.

Remove the existing manual flushing mechanism from the cistern, and fit

the syphon to the outlet hole as shown in the diagram. Connect the sparge

pipe to the protruding thread from the syphon.

Note: To adjust the auto syphon height within the cistern, add a second

locking nut to the inside of the cistern and wind second nut up or down.

Adjust the height of the syphon so that the flush triggering level remains

below the level of the cistern overflow pipe.

An air gap must always remain between the cistern water level and the inlet

water pipe level, to prevent backflow.

Airbreak Installation

The air break must be fitted in a vertical position. Fitting in a position other

than vertical will result in leakage.

Fit the air break to the top of the urinal sparge pipe (in place of a cistern), as

shown in the diagram.

Do not use sealing tape in the joints. Both the air break and the latching

valve use compression connections fittings. Sealing tape is not required.

Supply and install a half-inch pipe from the top of the air break, to the outlet

side of the latching valve.

Securely fix the piping to the wall as per AS/NZS3500 to prevent possible

tampering and vandalism.

Adjust the timing of the flush to ensure an adequate flush, by setting the

flush cycle switches on the sensor (see page 9).

Restrictor installation:

Fit the Restrictaflow between the tap and the latching valve (see below). The

Restrictaflow must be connected to the valve port

marked IN.

Latching valve

OUT

Water level

Auto syphon

Outlet hole Sparge pipe

Overflow pipe

Air gap

Latching valve

Air break fitting

Sparge pipe

Must be vertical

Water Flow

water flow

Restrictaflow

outlet to airbreak Flow

From stop valve

NOTE: The valve must be in-

stalled with the INLET and OUTLET

ports oriented with the water ﬂow

(as shown above). The valve body

is marked IN and OUT. Incorrect

assembly will result in damage to

the diaphragm.

Page 6 of 12 Zip FlushMaster Pearl Installation & Maintenance Instructions - 82902 - January 2012 v1.00

Install Sensor

Position the ceiling sensor not more than 500 mm from the urinal wall. Sensor coverage from a 2700 mm ceiling is

approximately 2400 x 3600 mm.

For a single stall urinal, position the sensor above the centre of the stall. Position the sensor slots at right angles to the

urinal wall.

For a double stall urinal, position the sensor midway between the stalls. Position the sensor slots at right angles to the

urinal wall.

For a triple stall urinal, position the sensor above the centre of all three stalls. Position the sensor slots parallel to the

urinal wall. For more than three stalls, use additional sensors.

Warning. Do not connect battery or power pack until all plumbing connections are completed. The power must be

connected last as connection activates the system test mode (see page 8).

To install a ceiling recessed sensor:

WS004 and 99168, will require a 64 mm diameter hole in the ceiling.

WS003; WS006 and WS007 will require a 105mm diameter hole in the ceiling

Use inbuilt clips to fasten sensor housing in place when inserted into hole. (see diag below)

Typical Installation with Ceiling Resessed Sensor

Urinal wall

surface

2400 mm

< 500 mm

Two or three

Stalls

3600 mm

1800 mm

3600 mm

Urinal wall

surface

< 500 mm

Ceiling

Sensor

Slots

Ceiling

Sensor

Slots

2400 mm

1200 mm

One or Two

Stalls

Step 1. Insert sensor with clips ‘A’

in the upright position

Step 2 . Ensure clips ‘A’ are in

the folded down position

Zip FlushMaster Pearl Installation & Maintenance Instructions - 82902 - January 2012 v1.00 Page 7 of 12

Connect Latching Valve Cable

Run the latching valve cable to the sensor in conduit or within the building wall

and ceiling.

Do not extend the cable as this will affect correct operation.

Locate plug on cable from the latching valve and detach it from circuit board.

The plug should be lifted directly upwards.

Fasten the latching valve cable to the plug on the circuit board by first

removing the plug from the board. Lift plug directly upwards and hold plug so

fixing screws are facing you.

Secure the brown cable into the right hand screw terminal and tighten.

Secure the blue cable into the left hand screw terminal and tighten.

Push the plug into the socket on the circuit board, positioned so screws face

towards the centre of the board.

Finally, insert the cable from the battery pack into the circuit board inlet

socket.

Once the power is connected, the system operates in test mode.

Ceiling Recessed Sensor

Thread 150 mm of cable through the cable gland

in the ceiling sensor lid, before making the final

connection

BLUE

WIRE BROWN

WIRE Orientate plug to inlet

socket with care

Cable from

latching valve

Battery holder

Cable gland

(Supplied)

Orientate plug from

power to circuit board

inlet socket

Delay button

Fill button

Solenoid valve connection

Battery/ power connection - 6VDC

Page 8 of 12 Zip FlushMaster Pearl Installation & Maintenance Instructions - 82902 - January 2012 v1.00

Set Flush Timing

FlushMaster WS003 ; WS004 ; WS006 ; WS007 and 99168 sensors:

On application of the power, the board closes the valve and defaults to the

preset settings. It waits for aproximately 2 minutes before starting to sense if

anyone is present. On detection of a user, the LED on the front of the sensor

will flash.

Preset Values

The FlushMaster Pearl board is shipped with the following Preset Values:

Janitorial Flush: Set at 12 Hours

Delay Time: Set at 45 seconds

Fill Time: Set at aprox 5 seconds.

Connect Optional Power Pack

AC Power Pack product code 99031:

Locate battery holder and battery supplied with the system.

If connected, remove the battery cable plug from the circuit board.

Connect power pack to 220-240 volt 10 amp AC power point.

Carefully align the power pack outlet cable plug to circuit board inlet socket.

Firmly insert the cable plug from the power pack into the inlet socket. See

diagram on page 7.

Connect to

circuit board

Fixing

bracket

(supplied)

Connect to

power point

Fill button

Delay button

Zip FlushMaster Pearl Installation & Maintenance Instructions - 82902 - January 2012 v1.00 Page 9 of 12

Set Flush Timing continued

NOTE: Orient the PCB so the switches are positioned on the left hand side as

you look at it. This is critical for correct setup.

Setting Fill Time

The board will continue to run the preset defaults until the values have been

setup. The values can be set individually at any time except whilst the unit is

filling the cistern.

To set the Fill Time, the installer pushes the lower left hand button once to

activate the “Fill” light. Once the light is visable, push the button again and it

will flash, each flash represents approximately one second of “fill time”. When

the required amount of water has been dispensed, push the lower left hand

button again to shut the valve. Fill time is now set.

If the installer does not press the Fill Switch again, the counting will stop after

15 minutes and the Fill Time set to 15 Minutes.

Setting Delay Time

To set Delay TIme, push and hold the upper Delay button for approximately 2

seconds until the green Delay LED comes on (as shown).

Push the button again and the light will change from Green to Red as shown,

repeat this as many times as required for Delay TIme. Each push of the button

ads 45 seconds Delay, up to a maximum of 30 minutes and changes the LED’s

from Green to Red to Green.

Valve Override

Once the unit has been set up, it is possible to open the valve using a

straightened paper clip. Simply push the paper clip through the smallest

hole on the face of the unit, and the micro switch will be triggered. This will

automatically open the valve for the preset time.

On completion, fit the sensor lid to the mounting box by pushing it on tight.

Fit sensor to the ceiling and wipe clean the outer surfaces. In the case of a

surface mount sensor, ensure the body is securely fixed to the ceiling surface,

then fit the cover by tightening the 4 fixing screws.

NOTE:

The FlushMaster goes through a “re-charge” for approximately 1 minute after

completing a cycle, during this time the sensor remains dormant and will only

target a user once recharge is complete.

Completing Installation

Fill button

Delay button

Fill -LED pulses when fill

button is held down

Delay - LED

Green

LED’s Change from Green to

Red to Green

Delay - LED

Red

Each press of

the Delay button

will change the

LED colour.

Each change

adds a 45 sec.

delay

Page 10 of 12 Zip FlushMaster Pearl Installation & Maintenance Instructions - 82902 - January 2012 v1.00

Maintenance Instructions

Cleaning

Keep the slot openings in the face of the sensor clear of dirt.

Never clean the case with strong or abrasive cleaners.

Wipe with a soft cloth, warm water and dish washing liquid.

Never hose or spray any part of the flushing system.

Where the Zip FlushMaster is powered by a long life lithium battery a life of up

to three years can be anticipated depending on frequency of activation.

However to avoid the inconvenience associated with any malfunction of the

flushing system, it is recommended that both the battery and the latching valve

diaphragm be replaced annually.

Where the optional power pack is fitted, the power must be turned off at the

power point before any form of maintenance is attempted.

Battery Replacement

Remove protective cover from sensor housing, locate battery holder.

Remove cover from battery holder and remove existing battery.

Replace existing battery with lithium cell type CRP2 / 223A only (Zip product

code 90098). Reset the Fill and Delay times (see notes on page 8 and 9).

Replace cover on battery holder and replace cover on sensor housing.

Battery low

When the battery voltage becomes low, the detection LED on front of unit

will flash both Green and Red (as shown). This will continue until there is not

enough power to open and close the valve. At this point the valve will close

and the detection LED will only flash Red (as shown). At this stage the battery

must be changed.

Valve Diaphragm Replacement

Isolate the water supply.

Remove fixing clip on top of latching valve coil by levering up clip with screw

driver and clicking back until clip releases from shaft.

Lift coil, spring clip and spacer from latching valve shaft.

Carefully undo the 4 screws retaining the valve housing. When the last screw

is about to be released, grip the valve body and top section as it is spring

loaded.

Carefully separate the top section containing the spring and plungers from the

lower body. The diaphragm should now be visible. Lift it out of position.

Remove the centre plastic piece from the rubber diaphram. Fit the new

diaphram to the plastic centre. Replace it in the same orientation.

Re-assemble in the reverse of above. Note the position of all parts in the

diaphragm for correct assembly. To order quote Zip part number 90279

Diaphram Kit.

Replacement

rubber for

diaphragm

LED

Questo manuale è adatto per i seguenti modelli

Indice

Altri manuali Zip Sistema idrico

Zip

Zip HydroTap G5 BCS Manuale utente

Zip

Zip HydroTap G4 Manuale utente

Zip

Zip HydroTap G4 Manuale utente

Zip

Zip HydroTap G4 Manuale utente

Zip

Zip HydroTap G4 Manuale utente

Zip

Zip Elite HydroTap G4 range Manuale utente

Zip

Zip HydroTap G5 Touch-Free Wave Manuale di istruzioni

Zip

Zip HydroTap G4 Series Manuale utente

Zip

Zip HydroTap G4 Manuale utente

Zip

Zip HydroTap G4 Guida alla configurazione

Zip

Zip HydroTap G4 802701 Manuale utente

Zip

Zip HydroTap G5 Touch-Free Wave Manuale utente

Zip

Zip HydroTap G4 Manuale utente

Zip

Zip HydroTap G5 Touch-Free Wave Manuale utente

Zip

Zip 81507 Manuale utente

Zip

Zip Chilltap CH103 Manuale utente

Zip

Zip HydroTap G4 IS Industrial Series Manuale utente

Zip

Zip HydroTap BCS Series Manuale utente

Zip

Zip 5253UK Manuale utente

Zip

Zip Chilltap CH103 Manuale utente

Zip

Zip HydroTap G4 Manuale utente

Zip

Zip HydroTap G5 Touch-Free Wave Manuale di istruzioni

Zip

Zip HydroTap G4 Manuale utente

Zip

Zip HydroTap G4 Manuale utente

Manuali Sistema idrico popolari di altre marche

Spirotech

Spirotech SPIROVENT SUPERIOR S250 Manuale utente

Culligan

Culligan Aqua-Cleer Aqua-Cleer Advanced Drinking Water... Manuale utente

A.O. Smith

A.O. Smith Dura-Max AJH - 1000A - P Manuale utente

Microline

Microline T.F.C.-4 Manuale

Eureka Forbes

Eureka Forbes Aquaguard Select Manuale utente

Cetetherm

Cetetherm AquaEfficiency Manuale utente

CB Tech

CB Tech CB-VOC Manuale utente

Vaillant

Vaillant auroFLOW plus VPM 15 D Manuale utente

resideo

resideo Braukmann HS10S Manuale utente

Gude

Gude INOX 100/24 Manuale utente

Mono

Mono Eco 1-60 Manuale

SpectraPure

SpectraPure Drinking Water Kit Manuale utente

HydroCare

HydroCare Dual Action Manuale utente

NEXT pool

NEXT pool STERILOR Cu/Ag Schema elettrico

Alpha

Alpha SolarSmart 150 Guida utente

TA FRISTAR3 Manuale utente

GÜDE

GÜDE HWA 800 K Manuale utente

Rainfresh

Rainfresh UCS2 Manuale utente