3M Versaflo TR-830 Manuale utente

VersaoTM/MC

User Instructions

Chargers and Battery Packs for the Powered Air

Purifying Respirator TR-800 Assemblies

User Instructions for TR-830 Battery Pack, used with TR-641N,TR-644N Battery Chargers

IMPORTANT: Before use, the wearer must read and understand these User Instructions. Keep

these User Instructions for reference.

Chargeurs et blocs-piles pour les ensembles

respirateurs d’épuration d’air propulsé TR-800

Directives d’utilisation pour le bloc-piles TR-830 utilisé avec les chargeurs de piles TR-641N et

TR-644N

IMPORTANT : Avant de se servir du produit, l’utilisateur doit lire et comprendre les présentes

directives d’utilisation. Conserver ces directives d’utilisation à titre de référence.

Cargador y Baterías para Ensambles de

Respirador Puricador de Aire Forzado TR-800

Instrucciones para Batería TR-830, usadas con Cargadores TR-641N, TR-644N

IMPORTANTE: Antes de usar el producto, el usuario debe leer y entender estas Instrucciones.

Conserve estas Instrucciones para referencia futura.

Carregadores e Baterias para os Conjutos

Motorizados TR-800

IInstruções de Uso para TR-830, usadas com os carregadores TR-641N, TR-644N

IMPORTANTE: Antes de usar, o usuário deve ler e compreender este Instruções de Uso. Guarde

este Instruções de Uso para consulta.

98-0060-0245-9_2

34-8720-1417-9

(English)

W WARNING

This product is part of a system that helps reduce exposures to certain airborne contaminants. Before use, the wearer must read

and understand these User Instructions. Follow all local regulations. In the U.S., a written respiratory protection program must be

implemented meeting all the requirements of 29CFR1910.134, including training, t testing and medical evaluation. In Canada, CSA

standard Z94.4 requirements must be met and/or requirements of the applicable jurisdiction, as appropriate. Misuse may result in

injury, sickness or death. For correct use, consult supervisor and User Instructions, or call 3M Technical Service in USA at

1-800-243-4630 and in Canada at 1-800-267-4414.

FOREWORD

Read all instructions and warnings before using. Keep these User Instructions for reference. If you have questions regarding these products contact

3M Technical Service. Check www.3m.com/workersafety for potential updates to these User Instructions.

Contact Information

In United States:

Website: www.3m.com/workersafety

Technical Service: 1-800-243-4630

In Canada:

Website: www.3M.ca/Safety

Technical Service: 1-800-267-4414

System Description

The 3M™ Single Station Battery Charger Kit TR-641N and 3M™ 4-Station Battery Charger Kit TR-644N are for charging the 3M™ Standard Battery

TR-830 for use with the 3M™ Versao™ Powered Air Purifying Respirator TR-800 Assembly.

LIST OF WARNINGS AND CAUTIONS WITHIN THESE USER INSTRUCTIONS

WWARNING

1. This product is part of a system that helps reduce exposures to certain airborne contaminants. Before use, the wearer must read and

understand these User Instructions. Follow all local regulations. In the U.S., a written respiratory protection program must be implemented

meeting all the requirements of 29CFR1910.134, including training, t testing and medical evaluation. In Canada, CSA standard Z94.4

requirements must be met and/or requirements of the applicable jurisdiction, as appropriate. Misuse may result in injury, sickness or

death. For correct use, consult supervisor and User Instructions, or call 3M Technical Service in USA at 1-800-243-4630 and in Canada at

1-800-267-4414.

2. The 3M™ Battery Pack TR-830 is intrinsically safe only when mated with a TR-800 Powered Air Purifying Respirator. To reduce the risk of

ignition of a ammable or explosive atmosphere, batteries must be changed only in a location known to be non-hazardous. Never

bring this battery alone into an area which is potentially ammable or explosive. Doing so may result in serious injury or death.

3. The battery chargers for this system are not intrinsically safe. The TR-830 Battery pack must not be charged in an area which is

potentially ammable or explosive. Doing so may result in serious injury or death.

4. Always correctly use and maintain the Lithium-ion battery packs. Failure to do so may cause re or explosion or could adversely affect

respirator performance and result in injury, sickness or death.

a. Do not charge batteries with unapproved chargers, in enclosed cabinets without ventilation, in hazardous locations, or near sources of

high heat.

b. Charge in an area free of combustible material and readily monitored.

c. Do not immerse.

d. Do not use, charge, or store batteries outside the recommended temperature limits.

5. Dispose of Lithium-ion battery packs according to local regulations. Do not crush, disassemble, dispose of in standard waste bins, in a re, or

send for incineration. Failure to properly dispose of battery packs may lead to environmental contamination, re or explosion.

6. To reduce exposure to hazardous voltage:

a. Do not attempt to service the chargers. There are no user-serviceable parts inside.

b. Do not substitute, modify or add parts to the chargers.

c. Inspect the chargers and power cords before use. Replace if any parts are damaged.

d. Do not use the chargers outdoors or in wet environments.

Chargers and Battery Packs for the Powered Air

Purifying Respirator TR-800 Assemblies

User Instructions

(English)

USE OF THE BATTERY PACK AND CHARGER

3M™ Standard Battery TR-830 can provide approximately 250 full charge/discharge cycle equivalents while maintaining 80% of its original capacity,

when used under recommended conditions during its rst year of service. Normal use of the battery and natural aging of battery cells will gradually

decrease the battery’s available capacity, which results in a decrease in run time. Use and charging of the battery outside of the recommended

conditions can dramatically and permanently reduce the battery’s available capacity. Batteries may continue to be used as they age, as long as

battery run time is sufcient to power the PAPR for sufcient time to safely perform the given task and exit the contaminated area.

The following guidelines will help maximize useful life of the 3M battery packs. Contact 3M Technical Service for additional guidance if needed.

• Battery should be charged immediately and fully upon receipt.

• Battery should be fully recharged at least every 9-12 months.

• Power supply: 3M™ Battery Charger TR-640 must only be used with 3M™ Power Supply TR-941N.The 3M™ Battery Charger TR-944N must

only be used with the power supply included with it. To ensure safe charging of batteries, only use combinations as specied.

• Charging temperature: The battery pack must have an internal temperature above 32°F (0°C) and below 104°F (40°C) in order to charge. Outside

of this temperature range, the charger will indicate a temperature fault (slow ash amber LED error) and will not charge. Charging will start when

battery pack temperature is within range. Optimal internal battery charging temperature is 68°F to 77°F (20°C to 25°C). Repeated charging outside

the optimal temperature range will reduce battery run time and cycle life.

• Run time: A fully charged battery pack run time will be reduced when used at environmental temperature extremes, as lter loading increases, at

higher selected airows, and due to naturally occurring aging of the battery pack.

• When to recharge: Do not force the PAPR to restart after auto-shutdown following a low battery alarm. Doing so may ‘deep discharge’ the

battery, which will permanently reduce available capacity. Recharging a battery at the end of each day’s use, even if the battery is not fully

discharged, will help prolong the life of the battery.

• In-use temperature range: Do not expose battery pack to temperatures above 129°F (54°C). The TR-800 motor blower battery alarm will activate

if battery pack temperature reaches 130°F (55°C) while motor blower is in use. If this happens, immediately leave the contaminated area. The

motor blower will shut down when the internal battery temperature reaches 140°F (60°C).

• Serviceable parts: There are no user serviceable parts inside either the battery pack case or the chargers. Do not attempt to open; doing so will

void the warranty.

• Disposal: To properly dispose of the battery packs follow local regulations or contact call2recycle.org at 1-877-723-1297. The charger contains

electronic components. Dispose of according to local and government regulations.

Check www.3m.com/workersafety for potential updates to these User Instructions.

OPERATING INSTRUCTIONS

WWARNING

1. The 3M™ Battery Pack TR-830 is intrinsically safe only when mated with a TR-800 Powered Air Purifying Respirator. To reduce the risk of

ignition of a ammable or explosive atmosphere, batteries must be changed only in a location known to be non-hazardous. Never

bring this battery alone into an area which is potentially ammable or explosive. Doing so may result in serious injury or death.

2. The battery chargers for this system are not intrinsically safe. The TR-830 Battery pack must not be charged in an area which is

potentially ammable or explosive. Doing so may result in serious injury or death.

3. Always correctly use and maintain the Lithium-ion battery packs. Failure to do so may cause re or explosion or could adversely affect

respirator performance and result in injury, sickness or death.

a. Do not charge batteries with unapproved chargers, in enclosed cabinets without ventilation, in hazardous locations, or near sources of

high heat.

b. Charge in an area free of combustible material and readily monitored.

c. Do not immerse.

d. Do not use, charge, or store batteries outside the recommended temperature limits.

NOTE: Immediately charge battery packs upon receipt and after each use.

Charge the battery pack

1. Inspect battery pack. If cracks or damage are noted, do not charge the battery pack. Properly dispose of the battery pack and replace.

2. Place chargers in a cool, well-ventilated location free of particulates or other airborne contamination.

Optimal temperature range: 68°F to 77°F (20°C to 25°C).

Full charging range: 32°F to 104°F (0°C to 40°C). Do not charge outside of this range.

3. Charging cradle setup:

• 3M™ Single Station Battery Charger TR-641N: Insert the DC supply cord from the 3M™ Power Supply TR-941N into the cradle. (Fig. 1a).

Plug the power cord into an AC power source (100-240V), such as a wall outlet.

(English)

• 3M™ 4-Station Battery Charger TR-944N: Insert the 3M™ Battery Charger TR-640 into one of the charging ports on the TR-944N and slide

back to lock into place. (Fig. 1b). (NOTE: the TR-941N power cord is not used with the TR-640, when the 4-station Charger is used.) Insert

the DC supply cord supplied with the kit into the 4-station base. Plug the power cord into an AC power source (100-240V), such as a wall

outlet. You may charge any combination of up to four 3M™ Battery Packs simultaneously.

NOTE: The 3M™ Battery Charger TR-640 and 3M™ 4-Station Battery Charger TR-944N do not use the same power supply. Use only the power

supply supplied with your charger kit.

4. Battery charging: Ensure the gold electrical contacts on the battery and charger are clean and free of debris. Insert the battery pack into the

3M™ Battery Charger Cradle TR-640 by sliding the back end of the battery pack in rst. Set front end down into place (Fig. 2), charging will

begin. Refer to Fig. 4 and Table 1 in the “Specications” section of these User Instructions for a list of charger LED displays and meanings, and

battery charge times.

5. Removal:

• Lift up on battery pack to remove from cradle.

• The 3M™ Battery Charger TR-640 can remain attached to the 3M™ 4-Station Battery Charger TR-944N if desired. To release the cradle

from base, press down on the oval release tab on the base, slide cradle forward and lift out. Be careful not to pinch ngers as the cradle

slides forward.

Refer to the “Storage” section in these User Instructions for information on short and long-term storage of the TR-830 battery packs.

Battery Pack Connection to TR-800 series PAPR

Refer to the User Instructions for the 3M™ Versao™ Powered Air Purifying Respirator TR-800 assembly for specic directions on connecting and

disconnecting the battery pack from the PAPR unit. The fastener requires a 3/32 inch hex head hand tool. NOTE: Do not overtighten.

Battery Pack Charge Status

Battery pack charge status is indicated by pressing the indicator button on the top of the battery (Fig. 3). Number of bars illuminated indicates

approximate battery pack charge capacity (5 bars: 80-100%; 1 bar: less than 20%).

NOTE: As the battery pack ages, it will normally lose capacity. An older battery pack or one that has been exposed to temperature extremes may show

less than 5 bars after completing a charge cycle (i.e. after a charge cycle, only 4 bars light indicating 60-80% of original capacity is available).

The Lithium-ion battery packs do not require a learn cycle to calibrate or re-calibrate the battery pack charge indicator. However, it may take up to

three complete charge/discharge cycles for the battery to reach its maximum capacity and claimed run times.

Fig.1a

121

Fig.1b

Fig.2

YYWWX

TEST

Fig.3

(English)

90%

100%

Fig.4

CLEANING, INSPECTION, AND STORAGE

Always follow the hygiene practices established by your employer for the specic contaminants to which the system has been exposed.

Cleaning

Solvents should not be used to clean the battery pack or battery charger. Liquid solvents may chemically weaken the plastic. Use the

following suggested procedures for cleaning:

1. Do not immerse the battery charger into any type of liquid. Wipe the housing of the charger with a dry cloth (pre-moistened cleaning clothes

should also be avoided). Avoid contact with the 4 charging pins; if they become damp, allow to dry before charging.

2. While still on the blower, wipe the housing of the battery pack with a soft cloth dipped in mild cleaning solution.

3. Rinse the battery housing by wiping with a soft cloth dipped in clean water. Wipe dry.

4. Remove battery and wipe down top of battery pack, if needed, with a dry cloth. Avoid contact with the 4 charging pads; if they become damp,

allow to dry before reinstalling on blower.

Inspection

An inspection of the entire charger assembly and completion of all necessary replacement or repairs must be made before each use.

1. Inspect the power base and cradle for cracks or other damage.

2. Inspect the power cord for frayed wires or other damage.

3. Inspect the battery pack case for cracks or other damage.

Remove from service and dispose of properly if any damage is noted.

4. Ensure electrical contacts are clean and dry.

5. Ensure the battery is able to securely connect to the motor/blower unit.

Storage

Range: -22°F to 122°F (-30°C to 50°C)

Optimal: 59°F (15°C)

Disposal

WWARNING

Dispose of Lithium-ion battery packs according to local environmental regulations. Do not crush, disassemble, dispose of in standard waste bins, in

a re, or send for incineration. Failure to properly dispose of battery packs may lead to environmental contamination, re or explosion.

The charger contains electronic components. Do not throw in trash. Dispose of product as directed by local regulations.

(English)

SPECIFICATIONS

Battery Pack

Type Lithium-ion

NOTE: Consult a transportation specialist for any requirements or limitations prior to

transporting lithium-ion battery packs.

TR-830 are shipped compliant with UN 38.3

Weight

• 3M™ Standard Battery TR-830 Approx. 1.5 lbs (663 grams)

Electrical

• 3M™ Standard Battery TR-830 Nominal 10.96 Vdc, 4.0 Ah., 44 Wh

Service Capacity For New Battery Pack After

Completing Charge Cycle

• 3M™ Standard Battery TR-830

Approx. 6-10 hours*

* Estimated system run time based on testing with a new battery and lter or combination

lter/cartridge at 68°F (20°C). Longest run times with HE lter. Actual system run time may

be extended or shortened depending on system conguration and environment.

Battery Pack Charging Temperature Conditions Optimal: 68°F to 77°F (20°C to 25°C)

Range: 32°F to 104°F (0°C to 40°C), do not charge outside of this range

Time to recharge

• 3M™ Standard Battery TR-830 Typically less than 3.5 hours

90% charge in approximately 3.5 hours

Battery Life Approx. 750 full charge/discharge cycles equivalents until 80% of the original capacity*

* Over the course of the rst year of service when used under recommended conditions

Battery Pack Storage Temperature Range: -22°F to 122°F (-30°C to 50°C)

Optimal: 59°F (15°C)

Battery Pack Shelf Life 6 months suggested shelf life from the date of manufacture when stored in original

packaging. The LOT code is on the battery label. LOT number format (yyyy-Wxx); yyyy = year

of manufacture; xx = week of year.

Maximum Continuous Time on Charger Battery pack may be stored indenitely on the charger

Charger Power Supply

3M™ Power Supply TR-941N (for Single Station Charger):

• AC Input

• DC Output

• Fuse

100-240V; 50-60 Hz; 1.5A

19V; 2.37A

Fuse is not user replaceable

3M™ Power Supply for TR-944N (for 4-Station Charger Base):

• AC Input

• DC Output

• Fuse Rating

100-240V; 50-60 Hz; 2A

19V; 7.89A

250V; 15A. Fuse is user replaceable

Table 1

Battery Charger Display

Orange LED (left) Green LED (middle) Battery Charge Status

On - steady Off Quick charge mode

Less than 90% charge

On - steady On - Slow Flash Trickle charge mode

90% charge

Off On - Steady Fully charged

On - Quick Flash On - Quick Flash Fault Condition - See “Troubleshooting” section

On - Slow Flash Off Battery pack internal temperature too hot or cold

Slow ash - 1 ash per second; Quick ash - 2 ashes per second

(English)

DEFINITIONS OF PRODUCT ICONS

Explanation of device markings containing safety information

Symbol Description

To reduce the risk of injury, user must read instruction manual

Warning

Warning - See product User Instructions

Equipment or components marked as EX means approved for use in certain

explosive environments

Dangerous voltage

Power ON or Off

TR-640 ONLY Charge on TR-640 Charger Cradle only

!Battery should be charged immediately and fully upon receipt

Battery should be fully recharged at least every 9-12 months

Charging battery pack

90% charged battery pack

Fully charged battery pack

60°C Maximum ambient temperature 60°C/140°F

Li-ion

Rechargeable Lithium-ion battery

Do not incinerate

Do not crush

Do not remove or replace battery in hazardous location

Do not open battery pack



® Recyclable, rechargeable battery

(English)

Explanation of device markings containing safety information

Symbol Description

Recycle properly

China recycling

Do not throw battery in trash. Dispose of product as directed by local regulations

Do not throw electronic waste in trash. Dispose of product as directed by local

regulations

California Energy Commission Compliant

TROUBLESHOOTING

WWARNING

To reduce exposure to hazardous voltage:

a. Do not attempt to service the chargers. There are no user-serviceable parts inside.

b. Do not substitute, modify or add parts to the chargers.

c. Inspect the chargers and power cords before use. Replace if any parts are damaged.

d. Do not use the chargers outdoors or in wet environments.

Use this table to help identify possible causes and corrective actions for problems you may experience. Contact 3M Technical Service to help identify

possible causes and corrective actions for any other problems.

Problem Probable Cause Corrective Action

Charger Power on indicator not lit AC power cord not connected to wall outlet.

Power cord not connected to charger.

Power supply not functioning.

Cradle not seated properly in multi-base.

Check all power supply connections.

Switch to alternate power source.

Remove and reseat cradle.

Battery will not go into charge mode Battery is fully charged.

Battery not seated properly in cradle.

Battery or charger contacts are dirty.

Defective battery.

Defective charger.

Battery too hot or too cold.

Battery/charger electrical contacts are dirty.

Battery has been exposed to water beyond

acceptable limits.

No action necessary.

Remove battery and reseat in cradle.

Clean and dry electrical contacts.

Replace battery.

Replace charger.

Allow battery to return to room temperature.

Clean contacts and reseat in cradle.

Cease using; replace battery and remove from

further service.

Battery becomes hot during charging

(>113°F, 45°C) Defective battery. Remove battery from charger immediately. Replace

battery and remove from further service.

Error message (amber and green

light ashing quickly -2 per second) Fault condition.

Defective battery.

Remove battery from cradle and reinsert. Reseat

cradle in docking station if used. Contact 3M

Technical Service.

Replace battery and remove from further service.

(English)

Problem Probable Cause Corrective Action

Charger indicates complete charge,

but battery pack on-board charge

status gauge shows less than 5 bars

Battery pack has reduced capacity due to age,

damage, or use outside of recommendation in these

User Instructions.

Remove battery pack from service and replace with

new pack.

Battery pack does not fully charge

within the stated charge times. Charging location or battery excessively hot. Charge battery in room temperature location.

Allow battery to cool to room temperature prior to

charging.

TR-644N charger does not power up

when plugged in Blown fuse in charger. Replace fuse: 250V, 15A

Battery pack does not power motor

blower 1. Battery contact on battery pack or blower is

damaged.

2. Contaminant on battery or blower contacts.

3. Battery is completely discharged (no charge).

4. Battery internal safety circuit tripped during

cleaning.

5. Battery internal safety circuit tripped during

charging.

1. Check that the battery contact is not bent or

broken.

2. Ensure battery contacts are clean.

3. Fully charge the battery pack; contact 3M

Warranty and Repair.

4. Replace battery. Do not exceed battery

cleaning guidelines.

5. Separate battery and charger; contact 3M

Warranty and Repair.

IMPORTANT NOTICE

WARRANTY: 3M warrants that all 3M™ Versao™ Powered Air Purifying Respirator (PAPR) and Supplied Air Respirator (SAR) systems, and their

component parts will be free from defective materials and workmanship at the time of purchase and will cover the parts listed below for the time

periods indicated, provided they are maintained and used in accordance with the product’s User Instructions and/or recommendations. The only

3M obligation under this Warranty will be, at the option of 3M, to repair or replace without charge any defective parts of the 3M™ Versao™

respirator product returned to 3M in accordance with the instructions below and found by 3M to have been defective or during the warranty period

as applicable. This warranty does not apply to any parts that have been misused, altered or had repair attempted, or have been subjected to abuse,

accidental or otherwise. The extended warranty does not apply to expendable consumables, accessories, or fabric components, such as, but not

limited to: lters/cartridges, face seals, shrouds, hoods and head covers, and visors.

Warranty time periods for specied parts:

– PAPR Blower Unit, excluding consumables: 2000 hours of use or 1 year from date of purchase, whichever occurs sooner.

– Batteries: 750 cycles or 1 year from date of purchase, whichever occurs sooner.

– Battery chargers, SAR Valves, SAR Panels, excluding consumables, and Respiratory Faceshields, Hard Hats, and Helmets, excluding consumables, 1

year from date of purchase.

– CO monitors, 2 years from date of purchase.

EXCLUSIONS TO WARRANTY: THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY IMPLIED WARRANTY OR CONDITION OF

MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE OR OTHER WARRANTY OR CONDITION OF QUALITY, EXCEPT OF TITLE AND

AGAINST PATENT INFRINGEMENT.

LIMITATION OF LIABILITY: Except as provided above, 3M shall not be liable or responsible for any loss or damage, whether direct, indirect, incidental,

special or consequential, arising out of sale, use or misuse of 3M™ Versao™ products, or the user’s inability to use such products. THE REMEDIES

SET FORTH HEREIN ARE EXCLUSIVE.

NOTE: Because 3M™ Single Station Battery Charger TR-640 and 3M™ 4-Station Battery Charger TR-644 may produce radio frequency energy, 3M

is providing the following information pursuant to FCC regulations.

FCC Compliance

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful

interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These

limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This

equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may

cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which