AAQ 167212E Manuale utente

Advance AutoQuip

2 McDonald Crescent | Bassendean WA 6054

Ph: 08 9279 1663 | Fax: 08 9279 1667 | E: sales@aaq.net.au | W: www.aaq.net.au

READ THE ENTIRE CONTENTS OF THIS MANUAL BEFORE

INSTALLATION AND OPERATION. BY PROCEEDING YOU AGREE THAT

YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS

OF THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS.

FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE

INJURY OR DEATH.

Specifications subject to change without notice.

Note: While all due care and attention has been taken in the preparation of this document, Advance AutoQuip shall not be liable for any inaccuracies or omissions

which may occur therein

2 POST HOIST

AutoLift 167212E

2 Post Movable Vehicle Hoist

2700Kg Lifting Capacity

Design Registration Approval Number: N/A Domestic Application Only

Design Code: AS1418.9-1996

INSTALLATION MANUAL & OPERATION

INSTRUCTIONS

READ FIRST

DO NOT use the

machine until you read

and understand all the

dangers, warnings and

cautions in this manual.

167212E

Nov. 2016

２

DEFINITION

The hoist is a Two-Column Hydraulic, Direct driven one.

The name / model numbers is designated below:

Surface Mounted 2-Post Movable & Storable hoist type, 2700Kg Lifting

Capacity, Symmetric Swing Arm set up with simple type control box. Model

number: 167212E.

The hoist is designed for the DIY’ers, enthusiasts, and shop owners. It has the ability of a full size

two post hoist, but also has the convenience of aportable hoist.The work is done by a2” cylinder

directly,driven by aelectric-hydraulic power unit capable of providing 3,000psi hydraulic pressure.Its

safety system is just a bar to block the carriage not lowering down.

Please read the Safety Procedures and Operation Instructions in this manual before operating the

hoist. Proper installation is very important. To minimize the chance of making an error in installation,

please read this manual through carefully before beginning installation. Check with building owner

and /or architect’s building plans when applicable. The hoist should be located on arelatively level

floor with min 4” thickness and 3000psi tensile strength concrete sufficiently cured.

This is avehicle hoist installation /operation manual and no attempt is made or implied herein to

instruct the user in lifting methods particular to an individual application. Rather, the contents of this

manual are intended as a basis for operation and maintenance of the unit as it stands alone or as it is

intended and anticipated to be used in conjunction with other equipment.

Proper application of the equipment described herein is limited to the parameters detailed in the

specifications and the usages set forth in the descriptive passages. Any other proposed application

of this equipment should be documented and submitted in writing to the factory for examination. The

user assumes full responsibility for any equipment damage, personal injury that occurs as the

result of alteration of the equipment described in this manual or any subsequent damages.

Basic Specification

Description Capacity Lifting Time Overall Height Overall Width Lifting height

Moveable & storable

( symmetric )

2.7 ton

6000lbs

( about )

30 Sec

63 3/4”

1620 mm

99 1/8”

2518 mm

42”

1068mm

167212E

Nov. 2016

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PREPARATION

The installation of this hoist is relatively simple and can be accomplished by one man in a few

hours. The following tools and equipment are needed:

AW 32 or 46 Non-Detergent Non-Foaming Anti-Wear Hydraulic Oil 32 Grade (12

litres)Chalk line and 12’ Tape Measure, Transit and a 4’ Level

Rotary Hammer Drill with 7/8” Masonry Drill Bit. Core Drill ReBar Cutter recommended

Hammer and Hex-Key / Allen Wrench Set

Sockets and Open Wrench set, 1/2” thru 1-1/2”(1-1/8” for 3/4” Anchors)

Medium Crescent Wrench and Medium Pipe Wrench

Crow Bar for Shim Installation and Medium Flat Screwdriver

Vise Grips and Needle Nose Pliers

GENERAL INFORMATION

1. Carefully remove the crating and packing materials. CAUTION! Be careful when

cutting steel banding material as items may become loose and fall causing personal

harm or injury.

2. Identify the components and check for damage or shortages. If damage or shortages

are discovered, contact distributor immediately. Save the shipping bolts for use in the

installation.

Packing:

*The hoist packed into two columns in one rack.

*Every column with its cylinder, carriage, lifting arms, pad with holders, oil pipes, and

cart. Accessory box is in one column.

*There is the hydraulic motor pump in one carton separately.

3. The power supply for the motor pump of this hoist is 240V/50Hz, single phase, 15A.

167212E

Nov. 2016

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IMPORTANT CONCRETE AND ANCHORING INFORMATION

1. Concrete shall have compression strength of at least 3,000 PSI and a minimum thickness of 4＂in

order to achieve an anchor embedment of 23/8＂, when using the standard supplied 7/8” * 2 3/8＂long

anchors.

2. Before drilling anchor holes in concrete floor using holes in column base plate as a guide. Make sure

the distance from the hole to the concrete edge is not less than 6＂．Hole to hole spacing should not

be less than 61/2＂in any direction. The hole depth should be 23/8＂．

3. CAUTION: DO NOT install the hoist onany asphalt or other similar unstable surface. Only anchor

in floor to support columns.

4. Shim each column base until each column is plumb. If one column has to be elevated to match the

plane of the other column, full size base shim plates should be used. Shim thickness MUST NOT

exceed 1/2＂when using the anchor provided with the hoist.

5. If anchors do not tighten to 80 ft-lbs. Installation torque, replace concrete under each column base

with a ４’ⅹ４’ⅹ６＂ thick 3,000 PSI minimum concrete pad keyed under and flush with the top of

existing floor. Let concrete cure before installing lifts and anchors.

ANCHORING TIP SHEET

Fig. 1

Anchors must be at least 6” from the edge of the slab or any seam.

1. Use a concrete hammer drill with a carbide tip, solid drill bit the same diameter as the anchor, 7/8 ”. Do

not use excessively worn bits or bits which have been incorrectly sharpened.

2. Keep the drill perpendicularly while drilling.

3. Let the drill do the work. Do not apply excessive force. Pull the drill up occasionally to remove residue

while drilling.

4. Drill the hole to depth equal to length of anchor.

5. For better holding power blow dust from the hole.

6. Tap anchor into the concrete carefully until the anchor is totally in the floor (flush mount)

7. Do not use an impact wrench to tighten. Tighten the nut two or three turns on average concrete

(28-day cure). If the concrete is very hard, only one or two turns may be applied. Check each anchor

bolt with torque wrench set to 80 foot pounds.

167212E

Nov. 2016

５

INSTALLATION INSTRUCTION

STEP 1: (Selecting Site)

Before installing your new hoist, check the following:

1. HOIST LOCATION: Always use architects plans when available. Check layout dimension against

floor plan requirements making sure that adequate space is available.

2. OVERHEAD OBSTRUCTIONS: The area where the hoist located should be free of

overhead obstructions such as heaters, building supports, electrical lines etc. （Fig. 2 & 3 )

3. DEFECTIVE CONCRETE: Visually inspect the site where the hoist is to be installed and check

for cracked or defective concrete.

4. FLOOR REQUIREMNETS: The hoist should be installed on a 3000 PSI concrete with little gradients.

Fig. 2

167212E

Nov. 2016

６

Fig. 3

167212E

Nov. 2016

７

STEP 2: (Unloading and Unpacking)

1. After unloading the hoist, place it near the

intended installation location. (See Fig.4)

2. Remove the shipping bands and packing

materials from the unit.

3. Remove the packing brackets and bolts holding

the two columns together. (Do not discard bolts,

they may be used in the assembling of the hoist )

4. Take out the lifting arms, pads, accessory box, oil

pipes, etc, from the column. Check the quantity of

every item with the pats list. If any missing, please

contact with your dealer at once.

Fig. 4 (packing)

STEP 3: (Site Layout)

1. Determine which side will be the approach side.

2. Once a location is determined, use a carpenter’s chalk line to layout a grid for the post locations.

Keep all dimensions and square within 1/8 “otherwise malfunction of the hoistwill occur. (See Fig. 3)

3. After the post locations are properly marked, use a chalk or crayon to make an outline of the posts on

the floor at each location using the post base plates as a template.

4. Double check all dimensions and make sure that the layout is perfectly square.

STEP 4: (Installing the Column)

1. Before proceeding, double check measurements and make certain that the bases of each column

are square and aligned with the chalk line.

2. Using the base plate on the column as a guide, drill each anchor hole in the concrete with depth

equal to the anchor using a rotary hammer drill and 7/8” concrete drill-bit. To assure full holding power,

do not ream the hole or allow the drill to wobble. (See Fig.1)

3. After drilling, remove dust thoroughly from each hole using compressed air and/or wire brush. Then

put the recessed anchors in the holes. Make certain that the anchors not above the floor. (See Fig. 5)

4. Move the columns to the position over the recessed anchors (See Fig. 6). Make sure the bolt holes

line up with the recessed anchors in the concrete. Secure each column to the floor using the five

5/8”*2” high-yield bolts.

Fig.5 Fig.6

167212E

Nov. 2016

８

5. Using a level, check column plumb for every side (Fig. 7). If shimming is required, use 7/8” washers or

shim stock, placing shims as close as possible to the hole locations. This will prevent bending the

column base plates.

Fig.7 Fig.8 Fig.9

6. With the shims and anchor bolts in place, tighten by securing the bolt to the base then turning 2-3 full

turns clockwise. Or tighten anchor bolts to 80 ft-lbs. of torque. DO NOT use an impact wrench for this

procedure. (See Fig. 8)

7. Using a tape measure to measure the distance between the opposite corners of the base plate on

the columns. Equal values will insure the lifting arms be in square. (See Fig.9)

STEP 5: (Mounting the POWER UNIT on the cart)

1. Assemble the cart first by bolting the parts together (See Fig.10).

2. Bolt the

synchronous valve block on the bottom board of the cart (See Fig.11).

3. Attach the power unit to the cart using bolts, nuts and washers supplied (See Fig. 12).

4. Remove the vent plug from the power unit and fill the reservoir with hydraulic oil. Make sure the

funnel used to fill the power unit is clean.

Suggestion: Use AW 32,46 Non-Detergent Non-Foaming Anti-Wear Hydraulic Oil SAE-10 (Texaco

HD46 or equal). The unit will holds approximately ten quarts of fluid.

5. Open the control box. Connect the motor cable and the release valve cable to the terminals

according to the drawing on the back of the box cover..

Fig.10cart Fig.11valve Fig.12pump

STEP 6: (Connecting the hydraulic hoses)

1. Screw the T-fitting with the quick connector on the valve block.

( Fig. 13a )

2. Connect the short hydraulic hose from the T-fitting to the

synchronous valve block. ( Fig. 13b &14 )

3. Put the mobile power-unit cart at the front orrearofthevehiclearea.

Fig.13a

4. Connect the two long hydraulic hoses from the synchronous valve block to the cylinders in the columns.

5. The hose connection is by quick connector. ( Fig. 15)

Fig. 13b Fig. 14 Fig. 15

STEP 7: (Install the lifting arms)

Install the swing arms on the carriages using the included 1 1/2 ” diameter pins. Check for proper

engagement of the arm lock. The rack on the lock should fully engage the gear on the arm. (Fig.

16,17,18)

Fig.16 Fig.17 Fig.18

STEP 8: (Power connection)

Make the Electrical hookup to the power unit (220V Single Phase). It is recommended that a 220 Volt,

30Amp twist lock plug be installed in the power line just ahead of the power unit. Size wire for 30 - amp

circuit.

Warning

：

the wiring must comply with local code. Have a certified electrician make the electrical hook-up

to the power unit. Protect each circuit with time delay fuse or circuit breaker 108V-130V single Phrase 30

Amp.

167212E

Nov.2016

９

167212E

Nov. 2016

１０

STEP 9: (Checking running first time)

Do not place any vehicle on the hoist at this moment. Cycle the hoist up and down several times to

insure all air is removed from the cylinder system.

Note:

(1) Because of no loading, the lowering time will be longer than with vehicle on

(2) Because of no loading or loading weight less than 60Kg, the two columns will be asynchronous.

(3) With unbalanced loading, the two columns will be asynchronous while up or down, but the height

difference is within 150mm ( 6”) referring 2:5 right to left weight distribution.

NOW THE HOIST IS READY FOR USE.

PERFORMANCE

RAISE-HOIST

1. Read operating and safety manuals before using hoist.

2. Always lift a vehicle according to the manufacturers recommended lifting positions

3. Position vehicle between columns.

4. Adjust swing arms so that the vehicle is positioned with the center of gravity midway between pads.

5. Use truck adapters as needed. Never exceed 9” of pad height.

6. Raise the hoist by pressing button on power unit until support contacts underside of the

vehicle. Recheck to make sure vehicle is secure.

7. Raise vehicle to desired working height. Put the locking bar into the holes on the column. Then, to

lock the hoist you must press the lower level to relieve the hydraulic pressure and let the carriage

set on the locking bars.

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