ABB ACS 300 Manuale utente

ACS 300 User’s Manual

ACS 300 AC Drives for Speed Control of

1/2 Hp to 15 Hp Squirrel Cage Motors

ACS 300 AC Drives for Speed Control of

1/2 Hp to 15 Hp Squirrel Cage Motors

User’s Manual

ACS300-US-04

Effective: 1/1/1998

Valid from software version CDS02E.1 / CDH02E.1

ACS 300 User’s Manual v

Safety Instructions

Overview This chapter states the safety instructions which must be fol-

lowed when installing, operating and servicing the ACS 300.

If neglected, physical injury and death may follow, or dam-

age may occur to the AC drive, the motor and driven equip-

ment. The material in this chapter must be studied before

attempting any work on or with the unit.

Warnings and Notes This manual distinguishes two sorts of safety instructions.

Warnings are used to inform of conditions which can, if

proper steps are not taken, lead to a serious fault condition,

physical injury and death. Notes are used when the reader

is required to pay special attention or when there is addi-

tional information available on the subject. Notes are less

crucial than warnings, but should not be disregarded.

Warnings

Readers are informed of situations that can result in serious

physical injury and/or serious damage to equipment with the

following symbols:

Dangerous Voltage Warning warns of

situations in which a high voltage can cause

physical injury and/or damage equipment.

The text nextto this symbol describes ways to

avoid the danger.

General Warning warns of situations which

can cause physical injury and/or damage

equipment by means other than electrical.

The text nextto this symbol describes ways to

avoid the danger.

vi ACS 300 User’s Manual

Safety Instructions

Notes

Readers are notified of the need for special attention or

additional information available on the subject with the fol-

lowing symbols:

General Safety

Instructions These safety instructions are intended for all work on the

ACS 300.

WARNING! All electrical installation and maintenance work

on the ACS 300 should be carried out by qualified

electricians.

The ACS 300 and adjoining equipment must

always

properly grounded. The motor and all accessories must be

grounded through ACS 300.

All the ACS 300 units include capacitors connected between

the main circuit and the frame. These capacitors increase

the ground leakage current through the ground connection

to the power line and may cause some ground fault circuit

breakers to trip.

WARNING! All electrical installation and maintenance work

on the ACS 300 should be carried out by qualified

electricians.

Do not attempt any work on a powered ACS 300. After

switching off the power, always allow the DC bus capacitors

5 minutes to discharge before working on the AC drive, the

motor or the motor wiring. It is good practice to check (with a

voltage indicating instrument) that the AC drive is in fact

unpowered before beginning work.

CAUTION! Caution emphasizes a matter in order to

draw special attention to it.

Note!

Note gives additional information or points

out more information available on the subject.

ACS 300 User’s Manual vii

Safety Instructions

WARNING! The ACS 300 motor cable terminals are at a

dangerously high voltage when power is applied regardless

of motor operation.

There can be dangerous voltages inside the ACS 300 from

external control circuits when the ACS 300 AC line power is

shut off. Exercise appropriate care when working with the

unit. Negligence to these instructions can cause physical

injury and death.

WARNING! The ACS 300 may introduce electric motors,

drive train mechanisms and driven machines to an extended

operating range. It should be confirmed that all equipment is

suitable for these conditions.

Do not make any voltage tolerance tests (Hi Pot or Meggar)

on any part of the ACS 300. Disconnect motor wires from

the ACS 300 before making any such tests on the motor or

motor wiring.

Failure to follow these instructions can result in permanent

damage to the ACS 300.

WARNING! Certain parameter settings and external control

signals may cause the ACS 300 to start up automatically

after an input power failure.

The motor rotational direction can be locked to forward only

by using the DIR parameter. See page 64 for more details.

Mechanical faults on the motor, power failure or other faults

may cause stoppages. Correcting the fault may cause the

motor to restart. Take all necessary precautions to ensure

personnel safety and to avoid damage to equipment and

property before motor restart.

viii ACS 300 User’s Manual

Safety Instructions

Disconnect Device A supply disconnecting device shall be installed in each sup-

ply, by which the electric parts of ACS 300 can be discon-

nected from the AC line during installation and maintenance

work. The disconnecting device shall conform to the require-

ments of all applicable electrical codes. The supply discon-

necting device shall be locked in the open position while

installation and maintenance work is going on.

Emergency Stop

Devices The ACS 300 start/stop control circuitry consists of elec-

tronic components. An additional hardwired electromechani-

cal stop circuit is required to remove AC line power from the

drive if there are hazards of personnel accidently contacting

the moving parts of the driven machinery or if there is any

other potential hazard that requires the installation of emer-

gency stop devices. When the drive is stopped by discon-

necting power, no braking is available and the motor will

coast to a stop. If emergency stop braking is required, a

spring set friction brake should be used.

ACS 300 User’s Manual ix

Table of Contents

Safety Instructions

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v

Warnings and Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v

General Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi

Disconnect Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii

Emergency Stop Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii

Chapter 1 - Overview of This Manual

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Intended Audience. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

How to Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Limitation of Liability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Delivery Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Identification Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

General Information About ACS 300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Chapter 2 - Mechanical Installation

Cooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Chapter 3 - Power Connections

Line Voltage Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Power Wiring Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Input Power Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Motor Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Insulation Checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Grounding and Ground Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Chapter 4 - Control Connections

Control Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Parameter Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Analog Input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Relay Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

xACS 300 User’s Manual

Table of Contents

Chapter 5 - Start-up

Flowchart Commissioning Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

Checking the Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

Chapter 6 - Control and Parameter Logic

Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

Panel Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

Parameter Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

Example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

Chapter 7 - Drive Parameters

Parameter Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

Detailed Parameter Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

Chapter 8 - Fault Tracing

Fault Indications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73

Fault Resetting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73

Fault Memory. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73

Fault Tracing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74

Chapter 9 - Technical Data

Incoming Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79

Output Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79

Environmental Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80

External Control Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80

Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82

Appendix A - Product Conformity in EEA

General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83

Electromagnetic Compatibility, EMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83

Low Voltage Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84

Machinery Directive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85

Mains Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86

Motor Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87

Cable Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87

ACS 300 User’s Manual 1

Chapter 1 - Overview of This Manual

Introduction This chapter describes the purpose and the contents of this

manual and explains the conventions used within. This chapter

also identifies the intended audience and lists the related docu-

mentation.

The purpose of this manual is to provide you with the informa-

tion necessary to install, start-up, operate and service an ACS

300 AC drive. This manual also describes features and func-

tions of the AC drive, as well as requirements for external con-

trol connections, cabling, cable sizes and routing.

Intended Audience This manual is intended for those who are responsible for

installing, commissioning and servicing the ACS 300 AC drive.

The audience is expected to:

• Have a basic knowledge of physical and electrical

fundamentals, electrical wiring practices, electrical

components and electrical schematic symbols.

• Have no prior experience of ABB products.

• Have no prior experience of the ACS 300 family.

• Have no prior experience of installing, commissioning,

operating and servicing the ACS 300.

With the help of this manual you will be able to install, start-up

operate and service the ACS 300.

2ACS 300 User’s Manual

Chapter 1 - Overview of This Manual

How to Use This

Manual Safety instructions are at the beginning of this manual. In

this chapter the general instructions are stated and various

warnings and notations are described.

Chapter 1 - Introduction to This Manual,

the chapter you are

reading now, contains general information on the purpose

and contents of this manual.

Chapter 2 - Mechanical Installation,

describes the require-

ments and provides instructions for the mechanical mount-

ing of ACS 300 and the optional keypad control panel.

Chapter 3 - Power Connections,

describes the requirements

and provides instructions for connecting wiring for input

power, output power to the motor, dynamic braking compo-

nents and grounding the equipment.

Chapter 4 - Control Connections

, describes how ACS 300

can be controlled by the optional keypad control panel or by

external control signals. Instructions are provided for con-

necting the external control wiring.

Chapter 5 - Commissioning

, includes safety precautions,

start-up check list and keypad control tests.

Chapter 6 - Control and Parameter Logic

, describes how to

use the control panel.

Chapter 7 - Drive Parameters

, lists and explains the drive

parameters

Chapter 8 - Fault Tracing

, describes ACS 300 fault indica-

tions, fault memory and how to trace faults.

Chapter 9 - Technical Data

, lists ACS 300 technical specifi-

cations and other useful data.

Appendix A - Product Conformity in EEA

, provides informa-

tion regarding the installation of the ACS 300 in conform-

ance with the requirements of the European Economic Area.

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