ABB ACS580-01 drives Manuale di installazione

English. . . . . . . . 7

Deutsch . . . . . . 21

Español . . . . . . 33

Suomi. . . . . . . . 45

Français . . . . . . 57

Italiano . . . . . . . 71

Nederlands. . . . 83

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ABB general purpose drives

Quick installation and start-up guide

ACS580-01 drives

Frame R5

List of related manuals in English

You can find manuals and other product documents in PDF format on the Internet. See section Document library

on the Internet on the inside of the back cover. For manuals not available in the Document library, contact your local

ABB representative.

The QR code below opens an online listing of the manuals applicable to this product.

ACS580-01 manuals

Drive manuals and guides Code (English)

ACS580-01 user’s manual 3AUA0000076333

ACS580-01 quick installation and start-up guide for

frames R0 to R3

3AUA0000076332

ACS580-01 quick installation and start-up guide for frame

3AXD50000007518

ACS580-01 quick installation and start-up guide for

frames R6 to R9

3AXD50000009286

ACS-AP-x assistant control panels user’s manual 3AUA0000085685

Option manuals and quides

DPMP-01 mounting platform for ACS-AP control panel 3AUA0000100140

DPMP-02 mounting platform for ACS-AP control panel 3AUA0000136205

FCAN-01 CANopen adapter module user's manual 3AFE68615500

FDNA-01 DeviceNet™ adapter module user's manual 3AFE68573360

FENA-01/-11/-21 Ethernet adapter module user's manual 3AUA0000093568

FLON-01 LonWorks® adapter module user's manual 3AUA0000041017

FPBA-01 PROFIBUS DP adapter module user's manual 3AFE68573271

FSCA-01 RS-485 adapter module user's manual 3AUA0000109533

NETA-21 remote monitoring tool user's manual

3AUA00000969391

NETA-21 remote monitoring tool installation and start-up

guide

3AUA0000096881

Tool and maintenance manuals and guides

Drive composer PC tool user's manual 3AUA0000094606

Converter module capacitor reforming instructions 3BFE64059629

3AXD50000007518 Rev A

MUL

EFFECTIVE: 2013-09-02

200 mm

300 mm

123

a (mm) b (mm)

R5 581/611.5 160

6 7

200 mm

300 mm

13a

L1, L2, L3, T1/U, T2/V, T3/W

(N·m) (N·m)

R5 15 2.9

L1 L2 L3 T1/U T2/V T3/W

L1 L2 L3PE

ACS580-01 R5

V1 W1

3 ~ M

1.5 N·m

0.5…0.6 N·m

3AXD50000007518 Rev A 2013-09-02

III

ACS580

Input

rating

Output ratings Maximum

losses

Frame

size

Nominal use Heavy duty use

-01- I1N I2N PNI2Ld PId I2Hd PHd

A A kW AkW AkW W

3~ UN= 380…415 V (380, 400, 415 V)

061A-4 61.0 61.0 30.0 58.0 30.0 44.6 22.0 1153 R5

072A-4 72.0 72.0 37.0 68.4 37.0 61.0 30.0 1153 R5

087A-4 87.0 87.0 45.0 82.7 45.0 72.0 37.0 1156 R5

3AXD00000586715.xls C

ACS580

Input

rating

Output ratings Maximum

losses

Frame

size

Nominal use Heavy duty use

-01- I1N I2Ld PId I2Hd PHd

A A hp Ahp W

3~ UN= 440…480 V (440, 460, 480 V)

061A-4 52.0 52.0 40.0 40.0 30.0 1153 R5

072A-4 65.0 65.0 50.0 52.0 40.0 1153 R5

087A-4 77.0 77.0 60.0 65.0 50.0 1156 R5

3AXD00000586715.xls C

ACS580

-01-

gG (IEC 60269)

INI2t Voltage rating Manufacturer Type

A A2s V

3~ UN= 380…480 V (380, 400, 415, 440, 460, 480 V)

061A-4 80 37500 500 ABB OFAF000H80

072A-4 100 65000 500 ABB OFAF000H100

087A-4 100 100000 500 ABB OFAF000H100

3AXD00000586715.xls C

3AXD50000007518 Rev A

ACS580

-01-

uR or aR

INI2t Voltage rating Manufacturer Type

A A2s V

3~ UN= 380…480 V (380, 400, 415, 440, 460, 480 V)

061A-4 100 4650 690 Cooper Bussmann 170M1567

072A-4 125 8500 690 Cooper Bussmann 170M1568

087A-4 125 8500 690 Cooper Bussmann 170M1568

3AXD00000586715.xls C

ACS580

-01-

Type INVoltage rating Cooper Bussmann

type

A V

3~ UN= 380…480 V (380, 400, 415, 440, 460, 480 V)

061A-4 UL class T 80 600 JJS-80

072A-4 UL class T 90 600 JJS-90

087A-4 UL class T 110 600 JJS-110

3AXD00000586715.xls C

EN – Quick installation and start-up guide 7

EN – Quick installation and start-up

guide

This guide briefly instructs how to install and start-up the drive. For complete

information, see AS580-01 user’s manual (www.abb.com/drives: Select Document

Library and search for document number 3AUA0000076333 [English]).

Installation

Obey the safety instructions

Check if capacitors need to be reformed

If the drive has been stored for a year or more, you must reform the capacitors.

You can determine the manufacturing time from the serial number, which you find on

the type designation label attached to the drive. The serial number is of format

MYYWWRXXXX. YY and WW tell the manufacturing year and week as follows:

YY: 13, 14, 15, … for 2013, 2014, 2015, …

WW: 01, 02, 03, … for week 1, week 2, week 3, …

For information on reforming the capacitors, see Converter module capacitor

reforming instructions (3BFE64059629 [English]), available on the Internet.

WARNING! Obey these instructions. If you ignore them, injury or death, or

damage to the equipment can occur:

• If you are not a qualified electrician, do not do electrical installation work.

• Do not work on the drive, motor cable or motor when main power is applied. If

the drive is already connected to the input power, wait for 5 minutes after

disconnecting the input power.

• Do not work on the control cables when power is applied to the drive or to the

external control circuits.

• Make sure that debris from borings and grindings does not enter the drive when

installing.

• Make sure that the floor below the drive and the wall where the drive is installed

are non-flammable.

8 EN – Quick installation and start-up guide

Select the power cables

Size the power cables according to local regulations to carry the nominal current

given on the type designation label of your drive.

Ensure the cooling

See tables Iand II on page 5for the losses. The allowed operating temperature range

of the drive without derating is -15 to +40 °C (+5 to +104 °F). No condensation or

frost is allowed. For restrictions below 0 °C (+32 °F) and above +40 °C (+104 °F),

see chapter Technical data in ACS580-01 user’s manual (3AUA0000076333

[English]).

Protect the drive and input power cable

See tables III, IV and Von pages 5and 6for the fuses.

If you are going to use gG fuses, check on the fuse time-current curve to ensure the

operating time of the fuse is below 0.5 seconds. Follow the local regulations.

Install the drive on the wall

See figures A1 and A2 on page 3.

Note: You can use only two screws instead of four to attach the lower part of the

drive.

Check the insulation of the input and motor cables and the

motor

Check the insulation of the input cable according to local regulations before

connecting it to the drive.

Check the insulation of the motor cable and motor when the cable is disconnected

from the drive. Measure the insulation resistance between each phase conductor and

the Protective Earth conductor using a measuring voltage of 1000 V DC. The

insulation resistance of an ABB motor must exceed 100 Mohm (reference value at

25 °C or 77 °F). For the insulation resistance of other motors, see the manufacturer’s

instructions.

EN – Quick installation and start-up guide 9

Note: Moisture inside the motor casing will reduce the insulation resistance. If

moisture is suspected, dry the motor and repeat the measurement.

Connect the power cables

See figures B, C, Dand E. Use symmetrical shielded cable for motor cabling. If the

cable shield is the sole PE conductor for drive or motor, make sure that is has

sufficient conductivity for the PE.

1. Attach the residual voltage warning sticker in the local language next to the

control board.

2. Remove the shroud on the power cable terminals by releasing the clips and lifting

the shroud up from the sides with a screwdriver (2a). Knock out holes for the

cables to be installed (2b).

3. Cut adequate holes into the rubber grommets. Slide the grommets onto the

cables. Prepare the ends of the cables as illustrated in the figure. Two different

cable types are shown (3a, 3b). Note: The bare shield will be grounded 360

degrees. Mark the pigtail made from the shield as a PE conductor with yellow-

and-green color. Slide the cables through the holes of the bottom plate and attach

the grommets to the holes (the motor cable to the right and the input power cable

to the left).

4. Connect the motor cable:

• Ground the shield 360 degrees under the grounding clamps (4a).

• Connect the twisted shield of the cable to the grounding terminal (4b).

• Connect the phase conductors of the cable to the T1/U, T2/V and T3/W

terminals. Tighten the screws to the torque given in table D(4c).

5. Connect the input power cable as in step 4. Ground the shield 360 degrees under

the grounding clamps (5a). Connect the twisted shield to the grounding terminal

ohm

W1 PE

10 EN – Quick installation and start-up guide

(5b) and the phase conductors to the L1, L2 and L3 terminals. Tighten the screws

to the torque given in table D(5c).

6. Install the EMC shroud separating the input and output cabling.

7. Reinstall the shroud on the power terminals.

8. Put the unused rubber grommets to the holes in the lead-through plate.

9. Secure the cables outside the unit mechanically.

10. Ground the motor cable shield at the motor end. For minimum radio frequency

interference, ground the motor cable shield 360 degrees at the lead-through of

the motor terminal box.

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