Accuprint AP42CL 8000 Manuale utente

AP42CL 8000 Closed Loop

High Resolution Printer

Service Manual

94MS42 Rev. B1 S/W 2.06 O

94MS42 Rev.B1 S/W Ver 2.06

This manual is designed for technical personnel

and should only be used by authorized Dealer

service personnel.

This manual is written to provide an

understanding of the equipment, as

well as a plan for troubleshooting.

94MS42 Rev.B1 S/W Ver 2.06 0-1

0. Contents

1. Specifications

Crated Dimensions ......................................................................1-1

Shipping Weight ..........................................................................1-1

Actual Dimensions ......................................................................1-1

Effective Exposure Frame Area...................................................1-2

Intensity .......................................................................................1-2

Typical Room Requirements .......................................................1-2

Electrical specifications and connections .................................... 1-2

Connecting power to printer ........................................................1-4

Cooling Requirements .................................................................1-5

2. Cooling System

Connecting the Evaporator ..........................................................2-1

Connecting the chiller.................................................................. 2-2

Filling the Closed Loop System ..................................................2-4

Checking the chiller.....................................................................2-4

Closed Loop Cooling Assembly..................................................2-6

3. Integrator Functions and Features

Integrator .....................................................................................3-1

Feature Quick Reference ............................................................. 3-3

Operator Control Panel ................................................................3-4

Table Showing the 12 Calibration Positions ............................... 3-4

Calibration Procedures ................................................................3-5

Changing the Calibration Number............................................... 3-6

Matching Exposure Surfaces .......................................................3-7

Splitting Steps.............................................................................. 3-8

Matching with a meter................................................................. 3-8

4. Integrator Program Set Up

To Enter the Select Mode ............................................................4-1

Lock Level Feature ......................................................................4-1

Lock Level Description and Operation .......................................4-2

Setting or Changing your Lock Code feature ..............................4-3

To Clear Lamp Statistics ............................................................. 4-3

To Clear Memory and Exposure Statistics ..................................4-3

Two Value Exposure Mode.........................................................4-4

Split Exposure Mode ...................................................................4-4

Single Surface Mode ...................................................................4-5

Board Count Display Mode.........................................................4-5

Frame Control Interface Mode ....................................................4-6

Automatic Vacuum Mode ........................................................... 4-6

Auto Step Mode...........................................................................4-7

Set Default Vacuum Delay..........................................................4-7

Tray Mode ...................................................................................4-8

0-2 94MS42 Rev.B1 S/W Ver 2.06

Type Mode................................................................................... 4-8

Exposure Statistics (Elapsed Hours)............................................4-9

Exposure Statistics (Total Exposures).........................................4-9

Selecting a Memory Location....................................................4-10

Quick Keypad ............................................................................4-10

Entering an Exposure Time .......................................................4-10

Setting the Light Intensity .........................................................4-11

Making an exposure...................................................................4-11

Blank frame cycle...................................................................... 4-11

Error Handling System ..............................................................4-12

5. Diagnostics

Output Diagnostics ......................................................................5-1

Output Functions Check .............................................................. 5-1

Functions Table ...........................................................................5-2

Input Diagnostics......................................................................... 5-3

Typical values that you will see when all switches are good. .....5-3

Typical values that you will see when a fault occurs. .................5-4

6. Lamp Changing Instructions

Lamp Changing Instructions ....................................................... 6-1

7. Preventive Maintenance

Preventive Maintenance Daily.....................................................7-1

Preventive Maintenance Monthly................................................ 7-1

Preventive Maintenance Semi-Annually.....................................7-1

8. Vacuum System

Vacuum Pumps............................................................................8-1

Flushing the Pump.......................................................................8-1

Pump Disassembly ......................................................................8-2

Pump Check.................................................................................8-2

Pump Replacement ......................................................................8-3

Tubing/Fitting Replacement ........................................................ 8-4

Vacuum Gauge Replacement ......................................................8-4

Vacuum Seal Replacement..........................................................8-5

Phototool Wiring Diagram (optional).......................................... 8-7

9. Nose Assembly

Removing the Left and Right Rail Covers ..................................9-1

Replacing the Display and Keypad PC Board.............................9-1

Replacing the zEmergency Stop Button..................................9-1

Replacing the Sand GButtons ..........................................9-1

Replacing the Glass Tool Vacuum Buttons.................................9-2

Replacing the Vacuum Gauges....................................................9-2

Nose Section Autoformer ............................................................9-2

Work Lights................................................................................. 9-3

Nose Fans ....................................................................................9-3

Cleaning or Replacing Nose Filters.............................................9-3

94MS42 Rev.B1 S/W Ver 2.06 0-3

Nose Assembly Drawings ...........................................................9-4

Nose Assembly Left and Right Covers ....................................... 9-6

10. Exposure Trays

Mylar® Replacement ................................................................10-1

If Mylar® Pulls Out of the Frame. ............................................ 10-1

Outer Frame Replacement .........................................................10-1

Tray Assembly Drawing............................................................10-3

Outer Frame Assembly..............................................................10-5

Inner Frame Assembly...............................................................10-6

Gas Spring Removal and Replacement .....................................10-7

Replacing the Linear Bearings ..................................................10-7

Frame Glass Replacement .........................................................10-8

11. Center/Drive Assembly

Center/Drive Assembly Diagram ..............................................11-1

Tray Transport System .............................................................. 11-3

Tray Drive Motor Replacement.................................................11-3

Tray Drive Clutch Adjustment ..................................................11-3

Tray Speed Adjustment .............................................................11-4

Light Block Assembly...............................................................11-6

Lower Light Block (insert section) Assembly Drawing............ 11-7

Replacing Light Block Springs ................................................. 11-8

12. Diagrams

Control Box Front View Typical............................................... 12-1

Control Box Wiring Diagram ....................................................12-2

Base Assembly Diagram ...........................................................12-4

Unit Cabling Diagram (new style).............................................12-7

Unit Cabling Diagram (old style) ..............................................12-8

13. Light Source

Component Layout ....................................................................13-1

Ballast/Tap Switch Wiring ........................................................ 13-3

Path of Power to the PC Board.................................................. 13-4

Interlock System ........................................................................13-4

Lamp Voltage ............................................................................13-5

Lamp Power Path....................................................................... 13-5

Trigger Board ............................................................................13-6

Capacitors and Level Switching ................................................13-6

Opening the Lamp Head............................................................ 13-9

Shutter........................................................................................13-9

Shutter Switch .........................................................................13-10

Shutter Brake ...........................................................................13-10

Shutter Motor...........................................................................13-10

Installing the Motor .................................................................13-11

Shutter Removal ......................................................................13-12

LT8 Shutter Assembly Drawing..............................................13-13

0-4 94MS42 Rev.B1 S/W Ver 2.06

Idle Setting...............................................................................13-14

Lamp Head Blowers ................................................................13-15

Blown Fuse on PC Board ........................................................ 13-15

Lamp Head Signals.................................................................. 13-16

Light Function States...............................................................13-18

Printed Circuit Board Layout .................................................. 13-19

Signal Description ................................................................... 13-20

Circuit Diagram (64MV407 60Hz) ........................................13-22

Lamphead for all Lights ..........................................................13-23

AL 84 Power Supply 60Hz....................................................13-24

AL 84-480 Power Supply 60Hz ............................................13-25

AL 94 Power Supply 50Hz....................................................13-26

Interconnect Cable................................................................... 13-27

14. Printing Light Check List

Check List for Printing Light Troubleshooting and Service .....14-1

15. Fault Trees

No Strike Fault Tree ..................................................................15-1

Shutter Rotation Fault Tree ....................................................... 15-2

Drive Motor Fault Tree..............................................................15-3

16. Parts List

Parts List ....................................................................................16-1

17. Warranty

Limited Warranty ......................................................................17-1

Lamp Warranty..........................................................................17-1

94MS42 Rev.B1 S/W Ver 2.06 1-1

1. Specifications

48"51"

99"

61"

58"

96"

66" 110"

51"

Upper Tray

Lower Tray

Crated Dimensions

Length Width Height

130" 78" 85"

330cm 198cm 216cm

Shipping Weight

Crated 2,400 lbs. 1089kg

Uncrated 2,000 lbs. 907kg

Actual Dimensions

Cabinet, welded heavy gauge steel construction, with access doors on

both sides.

Length Width Height

110" 61" 99"

279cm 155cm 251cm

Note: The AP42CL can be disassembled (see Base Assembly Diagram)

into 4 pieces if required to pass through most doorways or

hallways. Pleasemakesurethereisadequateroomforitspassage.

1-2 94MS42 Rev.B1 S/W Ver 2.06

Effective Exposure Frame Area

Width 42" 107cm

Depth 34" 86cm

Intensity

AP42CL-8000Lamps can be operated at 8 kW, 5 kW, and 2 kW.

Typical Room Requirements

TOP VIEW

Rear

Front

36"

Circuit

Breaker

36"

Electrical specifications and connections

3 phase (Wye) See Figure A 3 wires + neutral + ground 380/415V~ 50 Hz, 24 amp.

3 phase (Delta) See Figure B 3 wires + ground 208/240V~ 60 Hz, 44 amp.

3 phase (Delta) See Figure C 3 wires + ground 480V~ 60 Hz, 18 amp.

Single phase See Figure D 2 wires + ground 480V~ 60Hz, 35 amp.

94MS42 Rev.B1 S/W Ver 2.06 1-3

Earth

Ground

L1 L2

L1 L2 L3

Figure A

380 / 415V~ 50Hz Connection

Wye: 3 Wires + Neutral + Ground

Terminal Block

380 / 415V~

OLITE

Power Supply

Blowers

Vacuum

Pumps

Electronics

Drives

Etc.

Earth

Ground

L1 L2

L1 L2 L3

Figure B

208/240V~ 50Hz Connection

DELTA: 3 Wires + Ground

Terminal Block

208V~

OLITE

Power Supply #1

Blowers

Vacuum

Pumps

Electronics

Drives

Etc.

208V~

OLITE

Power

Supply #1

Earth

Ground

L1 L2

L1 L2 L3

Figure C

480V~ 60Hz Connection

DELTA: 3 Wires + Ground

Terminal Block

480V~

OLITE

Power Supply #1

Blowers

Vacuum Pumps

Electronics

Drives, Etc.

X1 X2 X3

480V~

OLITE

Power

Supply #2

X4 H1 H2

L1 L2 L3

Blowers

Vacuum Pumps

Electronics

Drives, Etc.

X1 X2 X3

X2X3

H1 H2 H3 H4

480V~ OLITE

Power Supply #1

Earth

Ground

L1 L2

Figure D

480V~ 60Hz Connection

Single Phase: 2 Wires + Ground

Terminal Block

480V~ OLITE

Power Supply #2

1-4 94MS42 Rev.B1 S/W Ver 2.06

Connecting power to printer

We recommend installing a circuit breaker box within easy reach of the

operator.

•Install and run the main power cord through a strain relief then into the

channel on the lower right rear of the printer and up to the power control

box on the left side (see diagram below).

•Connect the main leads to the 4 position or 6 position terminal block and

connect the ground lead to the single ground terminal (see Figures

A,B,C,D).

•Reinstall the lower side door.

Feed power

through here

•Energize the main power circuit. You should hear the lamp head and

power supply cooling fans go into a cool-down cycle. Ensure that the

voltage select switch on the hinged control panel is switched to the lit

LED.

•Installthe lower front and rear black trim pieces over the forklift channels,

using a 5/32" Allen wrench.

Indice

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