Ace Reliance 1K Manuale utente

V2.4 1 | P a g e

ACE RELIANCE SENSOR OPERATIONS MANUAL

ACE Reliance Sensor Operations Manual

 
 V2.4 2 | P a g e 
ACE RELIANCE SENSOR OPERATIONS MANUAL 
 
 Table of Contents 
 
Contents 
Product Description........................................................................................................................................... 3 
Product Specifications....................................................................................................................................... 4 
Installation tools and materials........................................................................................................................ 5 
TEC cable preparation...................................................................................................................................... 9 
10 kPSI Sensor Model Installation................................................................................................................. 13 
1kPSI Sensor Model Installation.................................................................................................................... 18 
Sensor and cable Integrity testing.................................................................................................................. 19 
Surface Read-Out Unit Set-up........................................................................................................................ 20 
Accessing downhole sensor data wirelessly from your device..................................................................... 24 
Sensor and Cable Integrity Monitoring During Run in Hole ..................................................................... 31

V2.4 3 | P a g e

ACE RELIANCE SENSOR OPERATIONS MANUAL

1. Product Description

ACE Reliance is a downhole sensor designed to be deployed in non-ESP wells (GasLift, PCP, Rod Lift, Hydraulic

Lift, naturally flowing wells …).

ACE Reliance sensor consists of two main components - a downhole instrument and a surface read-out unit. The

downhole instrument is a completely sealed, welded device. The instrument electronics are not exposed to

damaging well fluid caused by leaking threads, seals, O-rings or drain/fill valves. Power to downhole sensor and

communication is provided by a TEC cable.

Figure 1

Downhole instrument (10 K PSI models)

Figure 2

Downhole instrument (1K PSI model)

The surface readout (SRU) provides optically isolated RS-485 and RS-232 Modbus ports for remote

connections to virtually all wired SCADA control systems. The premium SRU2i readout includes all the features

V2.4 4 | P a g e

ACE RELIANCE SENSOR OPERATIONS MANUAL

of the SRU then adds a higher resolution display, Ethernet, USB, analog outputs and relays plus built in data-

logging that will record unlimited readings from the downhole device to removable SD memory cards. The SRU2i

also includes insulation monitoring. The SRU3i adds direct Wi-Fi local connection plus direct connection to Baker

Hughes VSD’s. The SRU's operates from nominal 120 VAC50/60Hzline voltage. ACE Optix is a battery

powered, solar power capable version.

Figure 3

Surface read-out unit (SRU)

2. Product Specifications

Table 1

Downhole tool specifications

Reliance 1k

Reliance 10K

Reliance 10K HT

Pressure Range

0-1,000 psi

0-10,000 psi

0-10,000

Pressure Accuracy

0.2%

Pressure Resolution (0.01 to 1

PSI depending on readout)

0.0305 psi

0.305 psi

Transducer Type

Silicon Strain Gauge

Data sampling frequency

11 sec

1.4 sec

Temperature Range

32 - 257 deg °F (0–

125 deg °C)

32-257 °F (0–125 °C)

32-302 °F (0–150 °C)

Diameter

0.75”

0.82”

Length

17”

Weight

1.34 lbs ( 610 g)

1.5 lbs ( 680g)

Material

SS316L

SS Duplex 2205

Thread at the pressure port at

the bottom of the sensor

1/8"-27 NPT

TEC cable recommended

1/8" TEC 316

1/4" TEC 2205 Duplex

AWG 16

1/4" TEC 2205 Duplex

AWG 16

Table 2

Surface Readout Unit Specifications

SRU2i

Srus2i-DC

ACE Optix

Power Required

115VAC +/-15% 50/60Hz

10-28 VDC 1A

10-32 VDC 0.25

Display Type

8 digit Alpha Numeric

LED

8 digit Alpha

Status LED

Modbus RS-485 ( isolated)

3 wire standard

Modbus RS-232

3 wire, no handshaking

required

3 wire standard

USB Modbus ( isolated)

Standard USB “B”

Standard USB-A

V2.4 5 | P a g e

ACE RELIANCE SENSOR OPERATIONS MANUAL

Ethernet Modbus (

Isolated)

Standard CAT5E 8 Pin

connector

WiFi Interface

Standard

worldwide,

license fee 802.11

b/g/n

Analog Outputs ( isolated)

4x 0-20 mA User

configurable ( SRU2

sources power)

4x 0-20 mA User

configurable ( SRU2

sources power)

Relay Outputs (Isolated)

2x Form C User

configurable 240VAC / 8

Amps

2x Form C User

configurable 240VAC

/ 8 Amps

SD data logger

Up to 32 GB ( SDHC

mode supported)

Up to 32 GB

( SDHC mode

supported)

Internal

Internal memory

32 GB

32GB

GPS

Internal +

External port

Operating Temperature

0 deg F –158 deg F ( -18

deg C –50 deg C)

0 deg F –158 deg F ( -

18 deg C –50 deg C)

0 deg F –158 deg

F ( -18 deg C –

50 deg C)

Dimensions

9.50” x 5.75” x 1.75”

5.25”x1”x3.3”

Weight

2 lbs

2lbs

UL Certification

Conforms to UL Std. 610-

10-1

Conforms to UL Std.

610-10-1

N/A

CSA Certification

Certified to CAN/CSA

Std. C22.2 # 61010-1

N/A

3 Installation tools and materials

Wrench 9/16” (slim version; Proto J3430)

Wrench 5/8”

Wrench 1/2”

Wrench 3/4”

Wrench 11/16”

Petroleum jelly (lip balm)

Pins (included with the instrument)

ACE Downhole strip gauge Dual Seal ¼” (for 10,000 PSI sensors)

ACE Downhole strip gauge ¼” (for 1,000 PSI senso model)

Crimp tool

Vise grips

Tube cutter

Figure 4. Dual Seal ¼” TEC strip Gauge V1.4 (provided with the sensor). This strip gauge is to be used for installing

10 kPSI sensor model

V2.4 6 | P a g e

ACE RELIANCE SENSOR OPERATIONS MANUAL

Figure 5. 1 ¼” TEC Strip Gauge. This strip gauge is to be used for installing 1 kPSI sensor model

WARNING: Ensure an appropriate strip gauge is used for 1,000 PSI and for 10,000 PSI sensor models. Using a wrong strip gauge will lead to

incorrectly stripped TEC cable which may cause a sensor failure.

Figure 6. Crimp tool

V2.4 7 | P a g e

ACE RELIANCE SENSOR OPERATIONS MANUAL

Figure 7. Crimp tool (cont.)

Figure 8. Wire cutters

V2.4 8 | P a g e

ACE RELIANCE SENSOR OPERATIONS MANUAL

Figure 9. Vise grips

Figure 10. Tube cutter

V2.4 9 | P a g e

ACE RELIANCE SENSOR OPERATIONS MANUAL

Figure 11. Tube cutter

4.TEC cable preparation

4.1 Use ACE Dual Seal cable strip gauge to measure and mark the cut-off length (fig 12)

Figure 12. Measuring and marking the TEC tube cut-off length

4.2 Use tube cutter to make a groove in the tube (fig 13)

V2.4 10 | P a g e

ACE RELIANCE SENSOR OPERATIONS MANUAL

Figure 13

4.3 Hold the TEC cable with wise grips on both ends of the groove and wiggle until the end section of the tube

breaks loose. Then remove the tube (fig 14 and fig 15).

Figure 14

Questo manuale è adatto per i seguenti modelli

Indice

Altri manuali Ace Accessori

Ace

Ace 3108651 Manuale utente

Ace

Ace 3108685 Manuale utente

Ace

Ace Lighted Wireless Push Button Accessory... Manuale utente

Ace

Ace LED Lighted Pushbutton with Courtesy Light... Manuale utente

Ace

Ace 3003530 Manuale utente

Ace

Ace 3035466 (AC-6180) Manuale utente

Ace

Ace Weatherproof Long Range Wireless Chime with Chime Extender... Manuale utente

Ace

Ace Hardwired Mechanical Chime 598-1223-01 Manuale utente

Ace

Ace 3035748 (AC-6195) Manuale utente

Ace

Ace Wireless Plug-In Chime 598-1067-03 Manuale utente

Ace

Ace 3035698 (AC-6190) Manuale utente

Ace

Ace 3003530 Manuale utente

Ace

Ace Hardwired Electronic Chime 598-1224-01 Manuale utente

Ace

Ace ac-29 Manuale utente

Ace

Ace 3196425 Guida all'installazione

Ace

Ace RELIANCE Manuale utente

Ace

Ace PC-300 Documento tecnico

Ace

Ace 3196425 Manuale utente

Manuali Accessori popolari di altre marche

Hillco

Hillco 2810 Manuale utente

Siemens

Siemens QSA2700D Manuale dell'operatore

Contours

Contours ZY024 Manuale utente

Saivod

Saivod VS621 Manuale utente

Virtuox

Virtuox VirtuCLEAN 2.0 Manuale utente

SCE

SCE ENVIRO-THERM SCE-TE170B24VSS Manuale utente

Z-Wave

Z-Wave HSD-200Z Manuale utente

turck

turck FMX-IM-2UPLI63FX Manuale utente

Decagon Devices

Decagon Devices 10HS Manuale utente

UPPAbaby

UPPAbaby Cup Holder Manuale utente

Elko

Elko SmartSensor Leakage Wireless Manuale utente

Grizzly

Grizzly H8371 Manuale utente

Panasonic

Panasonic HG-T Series Manuale utente

IFM Electronic

IFM Electronic Efector 250 Series Guida di riferimento

DigiDesign

DigiDesign 888/24 I/O Manuale utente

PROZIS

PROZIS QUAY Manuale utente

patagonia

patagonia PSI Vest Manuale utente

SFC Energy

SFC Energy EFOY GO! Manuale utente