Ace RELIANCE Manuale utente

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ACE RELIANCE SENSOR OPERATIONS MANUAL

ACE Reliance Sensor Operations Manual

 
 V2.3 2 | P a g e 
ACE RELIANCE SENSOR OPERATIONS MANUAL 
 
Table of Contents 
 
Contents 
1. Product Description .................................................................................................................................... 3 
2. Product Specifications................................................................................................................................. 5 
3 Installation tools and materials................................................................................................................... 6 
4. TEC cable preparation................................................................................................................................. 9 
5. Downhole Instrument Installation: 10 kPSI Sensor Model.......................................................................14 
6. Sensor and cable Integrity testing..............................................................................................................23 
7. 1kPSI Sensor Model Installation................................................................................................................24 
1. Surface Read-Out Unit Set-up...................................................................................................................24 
9. Sensor and Cable Integrity Monitoring During Run in Hole....................................................................33

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ACE RELIANCE SENSOR OPERATIONS MANUAL

1. Product Description

ACE Reliance is a downhole sensor designed to be deployed in non-ESP wells (GasLift, PCP, Rod Lift, Hydraulic

Lift, …).

ACE Reliance sensor consists of two main components - a downhole instrument and a surface read-out unit. The

downhole instrument is a completely sealed, welded device. The instrument electronics are not exposed to

damaging well fluid caused by leaking threads, seals, O-rings or drain/fill valves. Power to downhole sensor and

communication is provided by a TEC cable.

Figure 1

Downhole instrument (10 K PSI model)

Figure 2.1

Downhole instrument (1K PSI model)

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The surface readout (SRU) provides optically isolated RS-485 and RS-232 Modbus ports for remote

connections to virtually all wired SCADA control systems. The premium SRU2i readout includes all the features

of the SRU then adds a higher resolution display, Ethernet, USB, analog outputs and relays plus built in data-

logging that will record unlimited readings from the downhole device to removable SD memory cards. The SRU2i

also includes insulation monitoring. The SRU3i adds direct Wi-Fi local connection plus direct connection to Baker

Hughes VSD’s. The SRU's operates from nominal 120 VAC50/60Hzline voltage. ACE Optix is a battery

powered, solar power capable version.

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ACE RELIANCE SENSOR OPERATIONS MANUAL

Figure 3

Surface read-out unit (SRU)

2. Product Specifications

Table 1

Downhole tool specifications

Pressure Range

0-1,000 psi

0-10,000 psi

Pressure Accuracy

0.2%

Pressure Resolution (0.01 to 1 PSI

depending on readout)

0.0305 psi

0.305 psi

Transducer Type

Silicon Strain Gauge

Temperature Range

32 - 257 deg °F (0–125 deg °C)

32-257 °F (0–125 °C)

32-302 °F (0–150 °C)

Diameter

0.75”

0.82”

Length

17”

Weight

1.34 lbs ( 610 g)

1.5 lbs ( 680g)

Material

SS316L

SS Duplex 2205

Thread at the pressure port at the bottom

of the sensor

1/8"-27 NPT

TEC cable recommended

1/8" TEC 316

1/4" TEC 2205 Duplex

AWG 16

Table 2

Surface Read-out Unit (SRU) specifications

SRU

SRU2i

SRU3i

ACE Optix

Power Required

115 VAC +/- 15%

50/60HZ

115VAC +/-15% 50/60Hz

115 VAC +/-15% 50/60Hz

10-32 VDC 0.25A

(solar capable)

Display Type

6 digit Alpha Numeric

LED

8 digit Alpha Numeric LED

Status LED

Modbus RS-485 (

isolated)

3 wire standard

Modbus RS-232

3 wire, no handshaking

required

3 wire, no handshaking

required

3 wire standard

USB Modbus (

isolated)

Standard USB “B”

Standard USB-A

Ethernet Modbus (

Isolated)

Standard CAT5E 8 Pin

connector

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WiFi Interface

Standard worldwide, license

fee 802.11 b/g/n

Standard worldwide,

license fee 802.11 b/g/n

Analog Outputs (

isolated)

4x 0-20 Ma User

configurable ( SRU2

sources power)

Relay Outputs (

Isolated)

2x Form C User

configurable 240VAC / 8

Amps

SD data logger

Up to 32 GByte ( SDHC

mode supported)

Internal

Internal memory

32 GByte (X version)

32GB

GPS

Internal + External port

Operating

Temperature

0 deg F –158 deg F ( -

18 deg C –50 deg C)

0 deg F –158 deg F ( -18

deg C –50 deg C)

0 deg F –158 deg F ( -18

deg C to 50 deg C)

0 deg F –158 deg F ( -18

deg C –50 deg C)

Dimensions

6.00” x 5.25” x 2.25”

9.50” x 5.75” x 1.75”

7.38 x 5.75” x 1.75”

5.25”x1”x3.3”

Weight

1.5 lbs

2 lbs

2lbs

UL Certification

Conforms to UL Std.

610-10-1

Conforms to UL Std. 610-

10-1

Conforms to UL Std. 610-

10-1

N/A

CSA Certification

Certified to CAN/CSA

Std. C22.2 # 61010-1

Certified to CAN/CSA Std.

C22.2 # 61010-1

Certified to CAN/CSA Std.

C22.2 # 61010-1

N/A

3 Installation tools and materials

Wrench 9/16” (slim version; Proto J3430)

Wrench 5/8”

Wrench 1/2”

Wrench 3/4”

Petroleum jelly (lip balm)

Pins (included with the instrument)

ACE Downhole strip gauge

Crimp tool

Vise grips

Tube cutter

Figure 3.1 ACE Downhole strip gauge

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Figure 4 Crimp tool

Figure 5 Crimp tool ( cont.)

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ACE RELIANCE SENSOR OPERATIONS MANUAL

Figure 6 Wire cutters

Figure 7 Vise grips

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ACE RELIANCE SENSOR OPERATIONS MANUAL

Figure 8 Tube cutter

Figure 9 Tube cutter

4.TEC cable preparation

4.1 Use the ACE cable strip gauge to measure and mark the cut-off length (fig 10)

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ACE RELIANCE SENSOR OPERATIONS MANUAL

Figure 10 Measuring and marking the tube cut-off length

4.2 Use tube cutter to make a groove in the tube (fig 11)

Figure 11

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