Adtech IMASTER - A1 Series Manuale utente

A1-User’s Manual

iMASTER –A1

User’s Manual

Doc. No

ADT-A1-01-E201709(04)

A1-User’s Manual

CONTENTS

1. A1 series VFD ........................................................................................１

1.1Information before Use ....................................................................................................................１

1.1.1 Check of product............................................................................................................................... １

1.1.2 Parts .................................................................................................................................................... １

1.1.3 Preparation of device and Parts for operation ............................................................................... ２

1.1.4 Installation ......................................................................................................................................... ２

1.1.5 Distribution ........................................................................................................................................ ２

1.2Names and Uses of Parts .................................................................................................................２

1.2.1 End product........................................................................................................................................ ２

1.2.2 Remove the front cover .................................................................................................................... ３

2. Specifications.........................................................................................４

2.1Specifications.....................................................................................................................................４

2.1.1 200V class (032A ~ 310A) ............................................................................................................... ４

2.1.2 400V class (016A ~ 217A) ............................................................................................................... ５

2.1.3 400V class (260A ~ 296A) ............................................................................................................... ６

2.1.4 Other commons................................................................................................................................. ７

3. Installation ......................................................................................... １０

3.1Installation .....................................................................................................................................１０

3.1.1 Cautions before installation..........................................................................................................１０

3.1.2 A1 Dimension (IP00) ......................................................................................................................１２

4. Wiring ................................................................................................. ２０

4.1Wiring.............................................................................................................................................. ２０

4.1.1 Installation method of VFD keypad to panel ..............................................................................２０

4.1.2 Wiring precaution ...........................................................................................................................２１

4.1.3 A1Terminal Connection Diagram and Description ....................................................................２５

4.1.4 Terminal wiring diagram (Power terminal block) .......................................................................２７

4.1.5 Control terminal line diagram (Basic I/O terminal block) .........................................................２９

5. Peripheral Devices............................................................................. ３３

5.1Peripheral Devices......................................................................................................................... ３３

5.1.1 Composition of peripheral devices ..............................................................................................３３

5.1.2 Dynamic braking unit (DBU) and Resistors .................................................................................３４

6. Keypad................................................................................................ ３５

6.1Keypad View & Operation ............................................................................................................３５

6.1.1 Keypad View....................................................................................................................................３５

6.1.2 Keypad operation ...........................................................................................................................３８

7. Quick Start Guide .............................................................................. ５０

7.1Frequency Command Source to Up/Down Arrow Keys ........................................................... ５０

7.2Frequency Command Source to Input Analog Voltage/ Current ...........................................５１

A1-User’s Manual

7.3Frequency Command Source to Input Terminal –Multi Speed Frequency ........................... ５２

7.4Frequency Command Source to Input Terminal –Up/Down .................................................. ５３

7.5Frequency Command Source to Modbus RS-485 .................................................................... ５４

7.6Run Command Source to Run / Stop Keys on Keypad ............................................................５５

7.7Run Command Source to Input Terminal .................................................................................. ５５

7.8Run Command Source to Modbus RS-485................................................................................ ５６

8. A1 Parameters ................................................................................... ５７

8.1A1 Parameters Overview .............................................................................................................. ５７

8.1.1 VFD running status ........................................................................................................................５８

8.1.2 Frequency reference indication ....................................................................................................５８

8.1.3 Trip information .............................................................................................................................５８

8.1.4 Time counter...................................................................................................................................６０

8.1.5 VFD firmware Information.............................................................................................................６０

8.1.6 Standard DI, DO (RN0~RN3, AL0-AL1-AL2) ...............................................................................６１

8.1.7 Standard AI (O, OI) .........................................................................................................................６２

8.1.8 Standard AO (FM, AMI)...................................................................................................................６３

8.1.9 Start/stop/direction.......................................................................................................................６４

8.1.10 Start/Stop mode .............................................................................................................................６６

8.1.11 Frequency reference.......................................................................................................................６７

8.1.12 Acceleration/Deceleration.............................................................................................................６９

8.1.13 Speed search...................................................................................................................................６９

8.1.14 Over voltage suppression..............................................................................................................７０

8.1.15 KEB ...................................................................................................................................................７０

8.1.16 DWELL ..............................................................................................................................................７０

8.1.17 Frequency limits .............................................................................................................................７０

8.1.18 Fault functions................................................................................................................................７１

8.1.19 Motor thermal protection..............................................................................................................７２

8.1.20 System Overload/Underload detection........................................................................................７２

8.1.21 PID....................................................................................................................................................７３

8.1.22 DBR Duty Cycle ...............................................................................................................................７５

8.1.23 Monitoring/Scaling.........................................................................................................................７５

8.1.24 Droop...............................................................................................................................................７５

8.1.25 RS-485 (Modbus) ...........................................................................................................................７５

8.1.26 Fieldbus (option) ............................................................................................................................７６

8.1.27 User parameters .............................................................................................................................７７

8.1.28 System .............................................................................................................................................７８

8.1.29 Motor control..................................................................................................................................７９

8.1.30 Motor data.......................................................................................................................................８０

8.2Parameter detail ............................................................................................................................ ８１

8.2.1 VFD running status ........................................................................................................................８１

8.2.2 Frequency reference indication ....................................................................................................８３

8.2.3 Trip information .............................................................................................................................８４

8.2.4 Time counter...................................................................................................................................８６

8.2.5 VFD firmware information.............................................................................................................８８

8.2.6 Standard DI, DO..............................................................................................................................８９

8.2.7 Standard AI (O, OI) .........................................................................................................................９７

8.2.8 Standard AO (FM, AMI)............................................................................................................... １０２

A1-User’s Manual

8.2.9 Start/Stop/Direction .................................................................................................................. １０６

8.2.10 Start/Stop mode ......................................................................................................................... １１１

8.2.11 Frequency reference................................................................................................................... １１４

8.2.12 Acceleration/Deceleration......................................................................................................... １２４

8.2.13 Speed Search............................................................................................................................... １２８

8.2.14 Over voltage suppression.......................................................................................................... １２９

8.2.15 KEB ............................................................................................................................................... １３５

8.2.16 DWELL .......................................................................................................................................... １３６

8.2.17 Frequency limits ......................................................................................................................... １３７

8.2.18 Fault functions............................................................................................................................ １３８

8.2.19 Motor thermal protection.......................................................................................................... １４３

8.2.20 System Overload/Underload detection.................................................................................... １４４

8.2.21 PID................................................................................................................................................ １４６

8.2.22 DBR Duty cycle ......................................................................................................................... １５４

8.2.23 Monitoring/Scaling..................................................................................................................... １５５

8.2.24 Droop........................................................................................................................................... １５６

8.2.25 RS-485 (Modbus) ....................................................................................................................... １５９

8.2.26 Fieldbus (option) ........................................................................................................................ １６６

8.2.27 User parameters ......................................................................................................................... １６７

8.2.28 System ......................................................................................................................................... １６８

8.2.29 Motor control.............................................................................................................................. １７０

8.2.30 Motor data................................................................................................................................... １７４

9. Checking and Trouble shooting ...................................................１７７

9.1Error code....................................................................................................................................１７７

9.1.1 Error code list ............................................................................................................................. １７７

9.2Trouble Shooting .......................................................................................................................１７９

9.2.1 Trip monitor display .................................................................................................................. １７９

9.2.2 oC (Over Current) ....................................................................................................................... １８０

9.2.3 SC (Short Circuit) ........................................................................................................................ １８１

9.2.4 ETH (Motor Overload) ................................................................................................................ １８２

9.2.5 IoLt (VFD Overload) .................................................................................................................... １８３

9.2.6 ov (DC link Over Voltage) .......................................................................................................... １８４

9.2.7 Lv (DC link Under Voltage)........................................................................................................ １８５

9.2.8 ot (Over Temperature) ............................................................................................................... １８６

9.2.9 PF (Input Power Loss)................................................................................................................. １８７

9.2.10 FF (Fan Fault)............................................................................................................................... １８８

9.2.11 VFD doesn’t turn on................................................................................................................... １８９

10. Functional Safety ..........................................................................１９０

10.1Functional Safety......................................................................................................................１９０

10.1.1 Safety standard product ............................................................................................................ １９０

10.1.2 Safety function description and wiring diagram .................................................................... １９０

A1-User’s Manual

１

1. A1 series VFD

1.1 Information before Use

1.1.1 Check of product

Bring the VFD out of the box, check the rating shown on a side of the product body and whether

the VFD type and rated output are exactly what you ordered. Check also whether the product has

been damaged during delivery.

Model: A1-140A (Note1)-2E- 00

140A

name

Max. Applicable Motor Capacity

Input Voltage

Keypad

32A

7.5 [kW]

2: 3Phase

200 ~ 240[V]

E: LED

C: LCD

00: IP00

54: IP54

45A

11 [kW]

64A

15 [kW]

76A

18.5 [kW]

90A

22 [kW]

114A

30 [kW]

140A

37 [kW]

170A

45 [kW]

205A

55 [kW]

261A

75 [kW]

310A

90 [kW]

16A

7.5 [kW]

4: 3Phase

380 ~ 480[V]

23A

11 [kW]

32A

15 [kW]

38A

18.5 [kW]

45A

22 [kW]

58A

30 [kW]

075A

37 [kW]

090A

45 [kW]

110A

55 [kW]

149A

75 [kW]

176A

90 [kW]

217A

110 [kW]

260A

132 [kW]

296A

160 [kW]

eypad

1.1.2 Parts

If you have any doubt about the product or found the product damaged, call our company’s

branch offices (see the back cover of the manual)

A1-User’s Manual

２

1.1.3 Preparation of device and Parts for operation

Preparation for operation might slightly vary. Prepare parts according to the use.

1.1.4 Installation

Make sure you install the product correctly considering the place, direction or surroundings in

order to prevent decrease in the life and performance of the VFD.

1.1.5 Distribution

Connect the power supply, electric motor and operating signals (control signals) to the terminal

block. If you fail to connect them correctly, the VFD and peripheral devices might be damaged.

1.2 Names and Uses of Parts

1.2.1 End product

A1-User’s Manual

３

1.2.2 Remove the front cover

1. Keypad(LED/LCD)

2. Logic BOX

3. Upper plate

4. Power terminal

Release screws and

remove the front cover

A1-User’s Manual

４

2. Specifications

2.1 Specifications

2.1.1 200V class (032A ~ 310A)

Model A1-xxxA(Note1)-2

032

045

064

076

090

114

Motor Applied [kW] (Note2)

5.5

7.5

18.5

7.5

18.5

Rated

Output

Rated Output(Note3)

Current [A]

114

Rated

Capacity [kVA]

200V

240V

200V

240V

Output Frequency [Hz]

0~400Hz(Note4)

Output Voltage [V]

3 Phase 200~240V(Note5)

Rated

Input

Available Voltage [V]

3 phase 200~240V (± 10%)

Input Frequency [Hz]

50/ 60Hz (± 5%)

Rated Input Current [A]

116

Power loss [kW]

0.15

0.21

0.31

0.42

0.52

0.62

0.21

0.31

0.42

0.52

0.62

0.84

EMC Filter

Built-in 61800-3 C3

Model A1-xxxA(Note1)-2

140

170

205

261

310

Motor Applied [kW] (Note2)

Rated

Output

Rated Output(Note3)

Current [A]

114

140

170

211

261

140

170

205

261

310

Rated

Capacity [kVA]

200V

240V

108

200V

107

240V

108

129

Output Frequency [Hz]

0~400Hz(Note4)

Output Voltage [V]

3 Phase 200~240V(Note5)

Rated

Input

Available Voltage [V]

3 phase 200~240V (± 10%)

Input Frequency [Hz]

50/ 60Hz (± 5%)

Rated Input Current [A]

102.9

126.9

154.4

187.7

257.3

126.9

154.4

188.7

257.3

308.8

Power loss [kW]

0.60

0.74

0.90

1.10

1.50

0.74

0.90

1.10

1.50

1.80

EMC Filter

Built-in 61800-3 C3

A1-User’s Manual

５

2.1.2 400V class (016A ~ 217A)

Model A1-xxxA(Note1)-4

016

023

032

038

045

058

Motor Applied [kW] (Note2)

5.5

7.5

18.5

7.5

18.5

Rated

Output

Rated Output(Note3)

Current [A]

Rated

Capacity [kVA]

380V

480V

380V

480V

Output Frequency [Hz]

0~400Hz(Note4)

Output Voltage [V]

3 Phase 380~480V(Note5)

Rated

Input

Available Voltage [V]

3-phase 380~480V (± 10%)

Input Frequency [Hz]

50/ 60Hz (± 5%)

Rated Input Current [A]

Power loss [kW]

0.15

0.21

0.31

0.42

0.52

0.62

0.21

0.31

0.42

0.52

0.62

0.84

EMC Filter

Built-in 61800-3 C3

Model A1-xxxA(Note1)-4

075

090

110

149

176

217

Motor Applied [kW] (Note2)

110

Rated

Output

Rated Output(Note3)

Current [A]

110

149

176

110

149

176

217

Rated

Capacity [kVA]

380V

116

480V

124

146

380V

116

143

480V

124

146

180

Output Frequency [Hz]

0~400Hz(Note4)

Output Voltage [V]

3 Phase 380~480V(Note5)

Rated

Input

Available Voltage [V]

3-phase 380~480V (± 10%)

Input Frequency [Hz]

50/ 60Hz (± 5%)

Rated Input Current [A]

59.6

73.5

89.4

109.2

149.0

178.8

73.5

89.4

109.2

149.0

178.8

218.5

Power loss [kW]

0.60

0.74

0.90

1.10

1.50

1.80

0.74

0.90

1.10

1.50

1.80

2.20

EMC Filter

Built-in 61800-3 C3

A1-User’s Manual

６

2.1.3 400V class (260A ~ 296A)

Model A1-xxxA(Note1)-4

260

296

Motor Applied [kW] (Note2)

110

132

160

Rated

Output

Rated Output(Note3)

Current [A]

217

260

296

Rated

Capacity [kVA]

380V

143

171

480V

180

216

380V

171

195

480V

216

246

Output Frequency [Hz]

0~400Hz(Note4)

Output Voltage [V]

3 Phase 380~480V(Note5)

Rated

Input

Available Voltage [V]

3-phase 380~480V (± 10%)

Input Frequency [Hz]

50/ 60Hz (± 5%)

Rated Input Current [A]

218.5

262.2

317.8

Power loss [kW]

2.20

2.64

3.20

EMC Filter

Built-in 61800-3 C3

Note 1) The number that has included at model name means rated current of VFD

Note 2) Motor Applied indicates the maximum capacity applied to use of a standard 4 pole standard motor.

Note 3) The output of rated current is limited according to setting of the carrier frequency.

Note 4) In case of Sensorless, you can set the frequency at up to 300Hz by selecting 2

as the

'98.01' (Motor control mode)

Note 5) The maximum output voltage does not go up over the supplied power voltage. You can select the

output voltage as you want below the supplied power voltage.

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