Aerotech ECO165SL Series Manuale utente
Revision 2.01
ECO165SL Series Mechanical Bearing,
Ball-Screw Stage
HARDWAREMANUAL
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This manual contains proprietary information and may not be reproduced,
disclosed, or used in whole or in part without the express written permission of
Aerotech, Inc. Product names mentioned herein are used for identification purposes
only and may be trademarks of their respective companies.
Copyright © 2016-2022, Aerotech, Inc., All rights reserved.
Table of Contents
ECO165SL Series Mechanical Bearing, Ball-Screw Stage 1
Table of Contents 3
List of Figures 4
List of Tables 5
EU Declaration of Incorporation 6
Safety Procedures and Warnings 7
Installation and Operation 8
Electrical Warnings 9
Motor-Related Warnings 10
Pinch Points 11
Handling and Storage 12
Chapter 1: Overview 15
1.1. Environmental Specifications 17
1.2. Accuracy and Temperature Effects 17
1.3. Basic Specifications 18
1.4. Vacuum Operation 20
Chapter 2: Installation 21
2.1. Dimensions 21
2.2. Securing the Stage to the Mounting Surface 24
2.3. Attaching the Payload to the Stage 25
Chapter 3: Electrical Installation 28
3.1. Motor and Feedback Connectors 29
3.2. Motor and Feedback Wiring 34
3.3. Motor and Feedback Specifications 36
3.4. Limits, Marker, and Machine Direction 40
3.5. Motor and Feedback Phasing 41
Chapter 4: Maintenance 43
4.1. Service and Inspection Schedule 43
4.2. Cleaning and Lubrication 44
4.3. Motor Mounting 48
4.4. Belt Adjustment 51
4.5. Troubleshooting 54
Appendix A: Warranty and Field Service 55
Appendix B: Revision History 57
Index 59
ECO165SL Hardware Manual Table of Contents
www.aerotech.com 3
List of Figures
Figure 2-1: ECO165SL Dimensions 21
Figure 2-2: Tabletop Accessory Dimensions (-TT3 Option) 22
Figure 2-3: Z-Axis Bracket Dimensions 23
Figure 2-4: Stage Orientations 26
Figure 2-5: Cantilevered Load Capability 27
Figure 2-6: Load Torque Equation 27
Figure 2-7: Torque Required to Turn Ball Screw in Vertical Orientation 27
Figure 3-1: Brushless Motor and Feedback Wiring [-M1 through -M8 Options] 34
Figure 3-2: Stepper Motor and Feedback Wiring [-M9 and -M10 Options] 35
Figure 3-3: Machine Direction 40
Figure 3-4: Hall Phasing Diagram 41
Figure 3-5: Encoder Phasing Reference Diagram (Standard/Square Wave) 42
Figure 3-6: Encoder Phasing Reference Diagram (Analog/Sine Wave) 42
Figure 4-1: Hardcover Screw Removal 46
Figure 4-2: Hardcover Removal 47
Figure 4-3: Motor Mounting Overview 48
Figure 4-4: Attach the Coupling Adapter to the Motor Shaft 49
Figure 4-5: Attach the Motor the Stage 49
Figure 4-6: Tighten the Shaft Coupling to the Drive Screw 50
Figure 4-7: Foldback Motor Cover Removal 52
Figure 4-8: Foldback Motor Part Callouts 53
Figure 4-9: Lubricate the Pulley Flanges 53
List of Figures ECO165SL Hardware Manual
4 www.aerotech.com
List of Tables
Table 1-1: Model Numbers and Ordering Options 15
Table 1-2: Environmental Specifications 17
Table 1-3: ECO165SL Series Specifications (-050 to -250) 18
Table 1-4: ECO165SL Series Specifications (-300 to -600) 19
Table 2-1: Stage Mounting Surface Flatness Requirement 24
Table 2-2: Stage to Mounting Surface Hardware 24
Table 3-1: Brushless Motor Connector Pinout [-M1 to -M8] 30
Table 3-2: Mating Connector Part Numbers for the Brushless Motor Connector 30
Table 3-3: Stepper Motor Connector Pinout [-M9 and -M10] 30
Table 3-4: Mating Connector Part Numbers for the Stepper Motor Connector 30
Table 3-5: Brushless Motor Feedback Connector Pinout [-M1 to -M8] 31
Table 3-6: Mating Connector Part Numbers for the Brushless Motor Feedback Connector 31
Table 3-7: Stepper Motor Feedback Connector Pinout [-M9 and -M10] 32
Table 3-8: Mating Connector Part Numbers for the Stepper Motor Feedback Connector 32
Table 3-9: Limit Connector Wiring 33
Table 3-10: Mating Connector Part Numbers for the Limit Connector 33
Table 3-11: Hall-Effect Sensor Specifications 36
Table 3-12: Thermistor Specifications (BMSMotor Options) 36
Table 3-13: Encoder Specifications 36
Table 3-14: Limit Switch Specifications 36
Table 3-15: Brake Specifications 36
Table 3-16: ECO165SL Motor Specifications (BMS100) 37
Table 3-17: ECO165SL Motor Specifications (BM130) 38
Table 3-18: ECO165SL Motor Specifications (SM100-VT2) 39
Table 3-19: Rotary Encoder Specifications for ECO165SLStages 39
Table 4-1: Hardware Requirements 48
ECO165SL Hardware Manual List of Tables
www.aerotech.com 5
EU Declaration of Incorporation
Manufacturer Aerotech, Inc.
101 Zeta Drive
Pittsburgh, PA 15238-2811
USA
herewith declares that the product:
ECO165SL Linear Stage
is intended to be incorporated into machinery to constitute machinery covered by the Directive 2006/42/EC
as amended;
and that the following harmonized European standards have been applied:
EN ISO 12100:2010
Safety of machinery - Basic concepts, general principles for design
EN 60204-1:2010
Safety of machinery - Electrical equipment of machines - Part 1:General
requirements
and further more declares that
it is not allowed to put the equipment into service until the machinery into which it is to
be incorporated or of which it is to be a component has been found and declared to
be in conformity with the provisions of the Directive 2006/42/EC and with national
implementing legislation, for example, as a whole, including the equipment referred
to in this Declaration.
This is to certify that the aforementioned product is in accordance with the applicable requirements of the
following directive(s):
2011/65/EU RoHS 2 Directive
EU 2015/863 Amendment RoHS 3 Directive
Authorized
Representative / Simon Smith, European Director
Aerotech Ltd
The Old Brick Kiln, Ramsdell, Tadley
Hampshire RG26 5PR
UK
Engineer Verifying
Compliance / Alex Weibel
Aerotech, Inc.
101 Zeta Drive
Pittsburgh, PA 15238-2811
USA
Date 4/14/2022
EU Declaration of Incorporation ECO165SL Hardware Manual
6 www.aerotech.com
Safety Procedures and Warnings
IMPORTANT: This manual tells you how to carefully and correctly use and operate the
stage.
lRead all parts of this manual before you install or operate the stage or before you do
maintenance to your system.
lTo prevent injury to you and damage to the equipment, obey the precautions in this
manual.
lAll specifications and illustrations are for reference only and were complete and
accurate as of the release of this manual. To find the newest information about this
product, refer to www.aerotech.com.
If you do not understand the information in this manual, contact Aerotech Global
Technical Support.
IMPORTANT: This product has been designed for light industrial manufacturing or
laboratory environments. If the product is used in a manner not specified by the
manufacturer:
lThe protection provided by the equipment could be impaired.
lThe life expectancy of the product could be decreased.
Safety notes and symbols are placed throughout this manual to warn you of the potential risks at the
moment of the safety note or if you fail to obey the safety note.
Shock/Electrocution Hazard Pinch, Shear, or Crush Hazard
General/Conditional Awareness Rotational Machinery Hazard
Hot Surface Hazard Pinch/Entanglement Hazard
Magnetic Field Hazard Trip Hazard
Heavy, Bulky Lifting Hazard Appropriate Equipment Required
Pressure/Explosive Atmosphere
Hazard Electrostatic Discharge Hazard
A blue circle symbol is an action or tip that you should obey. Some examples include:
General tip Read the manual/section
Wear personal protective equipment
(PPE): Safety Glasses If applicable, do not lift unassisted
Wear personal protective equipment
(PPE): Gloves
Wear personal protective equipment
(PPE): Hearing Protection
ECO165SL Hardware Manual Safety Procedures and Warnings
www.aerotech.com 7
Installation and Operation
To decrease the risk of damage to the equipment, you must obey the precautions that follow.
DANGER: General Hazard Warning!
This product can produce high forces and move at velocities that could cause injury.
The user is responsible for its safe operation. The following general equation is
provided to assist with risk assessments in regards to contact and pinch points:
WARNING: General Hazard Warning!
lOnly trained operators should operate this equipment.
lAll service and maintenance must be done by approved personnel.
lUse this product only in environments and operating conditions that are approved in
this manual.
lNever install or operate equipment that appears to be damaged.
lOn stages with BMSmotors: the motor over-temperature sensor must be monitored
by the drive. Use it to shut down the drive if the motor overheats.
lMake sure that the product is securely mounted before you operate it.
lMake sure that all pneumatic lines are securely connected.
lUse care when you move the ECO165SL or you could negatively affect the per-
formance of it.
WARNING:Trip Hazard!
Route, house, and secure all cables, duct work, air, or water lines. Failure to do so could
introduce trip hazards around the system that could result in physical injury or could
damage the equipment.
Installation and Operation ECO165SL Hardware Manual
8 www.aerotech.com
Electrical Warnings
To decrease the risk of electrical shock, injury, death, and damage to the equipment, obey the
precautions that follow.
DANGER: Electrical Shock Hazard!
lStage motor phase voltage levels could be hazardous live.
lPersonnel are protected from hazardous voltages unless electrical interconnections,
protective bonding (safety ground), or motor/stage enclosures are compromised.
lDo not connect or disconnect stage/motor interconnections while connected to a live
electrical power source.
lBefore you set up or do maintenance, disconnect electrical power.
lIt is the responsibility of the End User/System Integrator to make sure that stages are
properly connected and grounded per Engineering Standards and applicable safety
requirements.
lIt is the responsibility of the End User/System Integrator to configure the system
drive or controller within the Aerotech motor/stage electrical and mechanical
specifications.
ECO165SL Hardware Manual Electrical Warnings
www.aerotech.com 9
Motor-Related Warnings
Aerotech motors are capable of producing high forces and velocities. Obey all warnings and all
applicable codes and standards when you operate a system that incorporates Aerotech motors.
DANGER: Mechanical Hazard!
Personnel must be made aware of the mechanical hazards during set up or when you
do service to the stage.
lUnintentional manual movement into the stage "end-of-travel" stops, could damage
the stage or undo precision alignments.
lStage movement could create pinch points, entanglement hazards, or rotational
mechanical hazards.
DANGER: Hot Surface Hazard!
lThe stage/motor frame temperature could exceed 70°C in some applications.
lDo not touch the stage/motor frame while it is in operation.
lWait until the stage/motor has cooled before you touch it.
Figure 1: Motor Location
DANGER:Risk of Explosive Atmosphere!
lStandard Aerotech stage/motors are not rated for applications with explosive
atmospheres such as air-born dust or combustible vapors.
lDo not operate stage/motors outside of Aerotech environmental specifications.
DANGER: Magnetic Field Hazard!
Aerotech stage/motors contain magnets which can present a Magnetic Field Hazard.
lDo not disassemble a stage motor under any circumstances.
lStrong magnetic fields could interfere with external/internal medical devices.
lStrong magnetic fields could present mechanical hazards such as pinch points.
Motor-Related Warnings ECO165SL Hardware Manual
10 www.aerotech.com
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