Allen-Bradley PowerFlex 525 Manuale utente

PowerFlex 525 Embedded EtherNet/IP Adapter

User Manual

Important User Information

Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety

Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from

your local Rockwell Automation® sales office or online at http://www.rockwellautomation.com/literature/) describes some

important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference,

and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment

must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the

use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and

requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or

liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or

software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,

Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

Allen-Bradley, Rockwell Automation, Rockwell Software, PowerFlex, Studio 5000 and Connected Components Workbench are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,

which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property

damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous

voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may

reach dangerous temperatures.

IMPORTANT

Identifies information that is critical for successful application and understanding of the product.

Rockwell Automation Publication 520COM-UM001A-EN-E - February 2013 3

Table of Contents

Important User Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Preface

Overview

Recommended Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Chapter 1

Getting Started

Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Compatible Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Required Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Quick Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Chapter 2

Setting Up the Adapter

Preparing for Set-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Setting the IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Connecting the Adapter to the Network . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Applying Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Commissioning the Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Chapter 3

Configuring the Adapter

Configuration Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Using the Drive Keypad Interface to Access Parameters . . . . . . . . . . . . . 22

Using the PowerFlex 4-Class HIM to Access Parameters. . . . . . . . . . . . . 23

Using BOOTP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Setting the IP Address, Subnet Mask, and Gateway Address. . . . . . . . . . 27

Setting the Data Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Using Master-Slave Hierarchy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Setting a Fault Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Resetting the Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Viewing the Adapter Status Using Parameters . . . . . . . . . . . . . . . . . . . . . . 32

Chapter 4

Configuring the I/O

Using RSLinx Classic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

CompactLogix Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Limitations in Using MicroLogix 1100/1400 . . . . . . . . . . . . . . . . . . . . . . . 58

Chapter 5

Using the I/O

About I/O Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Understanding the I/O Image. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Using Logic Command/Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

4Rockwell Automation Publication 520COM-UM001A-EN-E - February 2013

Table of Contents

Using Reference/Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Using Datalinks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Example Ladder Logic Program Information . . . . . . . . . . . . . . . . . . . . . . . 62

CompactLogix Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Chapter 6

Using Explicit Messaging

About Explicit Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Performing Explicit Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

CompactLogix Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Chapter 7

Using Multi-Drive Mode

Single-Drive Mode vs. Multi-Drive Mode . . . . . . . . . . . . . . . . . . . . . . . . . . 81

System Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Understanding the I/O Image. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Configuring the RS-485 Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Using Multi-Drive Add-On Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Multi-Drive Ladder Logic Program for Generic Profile . . . . . . . . . . . . . . 95

CompactLogix Example Using Generic Profile . . . . . . . . . . . . . . . . . . . . . 97

Multi-Drive Mode Explicit Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

Additional Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

Chapter 8

Troubleshooting

Understanding the Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

ENET Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

LINK Status Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

Viewing Adapter Diagnostic Items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

Viewing and Clearing Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

Appendix A

Specifications

Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

Regulatory Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

Appendix B

Adapter Parameters

Parameter List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

Appendix C

EtherNet/IP Objects

Supported Data Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

Identity Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

Assembly Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

Parameter Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

PCCC Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

DPI Device Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

DPI Parameter Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

Rockwell Automation Publication 520COM-UM001A-EN-E - February 2013 5

Table of Contents

DPI Fault Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

TCP/IP Interface Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

Ethernet Link Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

Appendix D

Logic Command/Status Words:

PowerFlex 525 Drives

Logic Command Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

Logic Status Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

Glossary

Index

6Rockwell Automation Publication 520COM-UM001A-EN-E - February 2013

Table of Contents

Notes:

Rockwell Automation Publication 520COM-UM001A-EN-E - February 2013 7

Preface

Overview

Recommended

Documentation

All the recommended documentation listed in this section is available online at

http://www.rockwellautomation.com/literature.

The following publications provide additional information:

Manual Conventions This manual provides information about the EtherNet/IP adapter embedded on

the Main Control Board in PowerFlex 525 drives, and using it for network

communication.

The following conventions are used throughout this manual:

•Parameter names are shown in the format axxx [*]. The a represents the

parameter group. The xxx represents the parameter number. The *

represents the parameter name— for example C141 [EN Rate Cfg].

•Menu commands are shown in bold type face and follow the format Menu

> Command. For example, if you read “Select File > Open,” y o u s h o u l d

click the File menu and then click the Open command.

For information on… See page…

Recommended Documentation 7

Manual Conventions 7

For... See... Publication

EtherNet/IP™ EtherNet/IP Media Planning and Installation Manual(1)

(1) For ODVA publications, see the ODVA Ethernet/IP library at

http://odva.org/Home/ODVATECHNOLOGIES/EtherNetIP/EtherNetIPLibrary/tabid/76/lng/en-US/Default.aspx

ODVA Pub. 148

EtherNet/IP Network Infrastructure Guidelines(1) ODVA Pub. 35

EtherNet/IP Network Configuration User Manual ENET-UM001

Troubleshoot EtherNet/IP Networks ENET-AT003

EtherNet/IP Design, Commissioning, and

Troubleshooting Quick Reference Drawings IASIMP-QR023

Ethernet Design Considerations Reference Manual ENET-RM002

PowerFlex®520-Series Drives PowerFlex 525 Adjustable Frequency AC Drive User Manual 520-UM001

HIM (Human Interface Module) PowerFlex 4-Class HIM (DSI) Quick Reference 22HIM-QR001

RSLinx® Classic RSLinx Classic Getting Results Guide(2)

(2) The online help is installed with the software.

LINX-GR001

RSLogix™ 5000 RSLogix 5000 online help(2) –

CompactLogix™ 5370 CompactLogix 5370 Controllers User Manual (1769-L36ERM) 1769-UM021

MicroLogix™ 1100 MicroLogix 1100 Programmable Controllers User Manual 1763-UM001

MicroLogix™ 1400 MicroLogix 1400 Programmable Controllers User Manual 1766-UM001

8Rockwell Automation Publication 520COM-UM001A-EN-E - February 2013

Preface Overview

•The Studio 5000™ Engineering and Design Environment combines

engineering and design elements into a common environment. The first

element in the Studio 5000 environment is the Logix Designer

application. The Logix Designer application is the rebranding of

RSLogix 5000 software and will continue to be the product to program

Logix 5000 controllers for discrete, process, batch, motion, safety, and

drive-based solutions. The Studio 5000 environment is the foundation for

the future of Rockwell Automation engineering design tools and

capabilities. It is the one place for design engineers to develop all the

elements of their control system.

•RSLogix 5000 (version 20.0) was used for the screen captures in this

manual. Different versions of the software may differ in appearance and

procedures.

Rockwell Automation Publication 520COM-UM001A-EN-E - February 2013 9

Chapter 1

Getting Started

The EtherNet/IP adapter, embedded on the Main Control Board in

PowerFlex 525 drives, is used for network communication.

Components Components of the Embedded EtherNet/IP Adapter

Topic Page

Components 9

Features 10

Compatible Products 10

Required Equipment 10

Safety Precautions 12

Quick Start 12

Status Indicators 13

ENET LINK

EtherNet/IP

Esc

Sel

Item Part Description

➊ENET status

indicator TwoLEDsthatindicatethe status

of the embedded EtherNet/IP

adapter and network

communications.

LINK status

indicator

➋Ethernet port An RJ-45 connector for the

Ethernet cable. It is CAT-5

compliant to ensure reliable

data transfer on 100Base-Tx

Ethernet connections.

➌DSI port An RS485 cable connection for

handheld and remote options.

Shown with control module cover removed

➊

➋➌

10 Rockwell Automation Publication 520COM-UM001A-EN-E - February 2013

Chapter 1 Getting Started

Features The features of the embedded EtherNet/IP adapter include:

•Drive parameters to set an IP address – or you can use a BOOTP server to

configure the IP address.

•Compatibility with various configuration tools to configure the embedded

EtherNet/IP adapter and host drive. The tools include the PowerFlex 4/

40-class HIM (Human Interface Module 22-HIM-A3 or 22-HIM-C2S),

and drive-configuration software such as RSLogix 5000 (version 17.0 or

greater), Logix Designer (version 21.0 or greater), and Connected

Components Workbench (version 3.0 or greater).

•Status indicators on the drive’s LCD display that report the status of the

embedded EtherNet/IP adapter and network communications.

•Parameter-configured 16-bit Datalinks in the I/O to meet application

requirements (four Datalinks to write data from the network to the drive,

and four Datalinks to read data to the network from the drive).

•Explicit Messaging support.

•Master-Slave hierarchy that can be configured to transmit data to and from

a controller on the network.

•Multi-drive mode which allows up to five drives to share a single

EtherNet/IP node.

•User-defined fault actions to determine how the embedded EtherNet/IP

adapter and its host PowerFlex 525 drive respond to:

–I/O messaging communication disruptions (Comm Flt Action)

–Controllers in idle mode (Idle Flt Action)

•Automatic Device Configuration (ADC) is an RSLogix 5000 (version

20.0 or greater), and Logix Designer (version 21.0 or greater) feature that

supports the automatic download of configuration data upon the Logix

controller establishing an EtherNet/IP network connection to a

PowerFlex 525 drive and its associated peripherals.

Compatible Products At the time of publication, the embedded EtherNet/IP adapter is compatible

with Allen-Bradley PowerFlex 525 drives.

Required Equipment Equipment Shipped with the Drive

Since the EtherNet/IP adapter is embedded on the Main Control Board in the

PowerFlex 525 drive, it is always an integral part of the drive and, therefore, is not

shipped with installation instructions.

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