Alliance Laundry Systems NetMaser Series Istruzioni operative

www.alliancelaundry.com

CHM1171C

Part No. F232204R5

December 2016

Washer-Extractor

Cabinet Hardmount

NetMaster

Refer to Page 8 for Model Numbers

Troubleshooting

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means without the expressed written consent of the publisher.

F232204R5 1

Table of

Contents

Safety Information.............................................................................. 2

Explanation of Safety Messages........................................................... 2

General Safety Precautions................................................................... 2

Important Safety Instructions ............................................................... 3

Safety Decals ........................................................................................ 5

Operator Safety..................................................................................... 5

Introduction......................................................................................... 6

Customer Service.................................................................................. 6

Nameplate Location.............................................................................. 6

Model Identification ............................................................................. 7

Theory of Operation ........................................................................... 8

Starting the Machine............................................................................. 8

Fill......................................................................................................... 8

Supply ................................................................................................... 8

Wash ..................................................................................................... 8

Drain ..................................................................................................... 8

Extract................................................................................................... 8

Troubleshooting .................................................................................. 9

Coins Ignored When Entered................................................................ 9

Control Has No Display........................................................................ 10

No Fill Analysis.................................................................................... 14

Over Flow Analysis .............................................................................. 18

Drain Valve Analysis............................................................................ 22

Door Lock Switch Analysis.................................................................. 26

Door Switch Analysis ........................................................................... 30

Agitation Analysis ................................................................................ 34

Spin Analysis ........................................................................................ 38

Drain Analysis ...................................................................................... 42

Optional Drain Pump Analysis............................................................. 46

Dispenser Flush Analysis ..................................................................... 50

Contactor Analysis (Wash and Spin).................................................... 54

VFD Analysis ....................................................................................... 58

Overload Relay Tripping Repeatedly ................................................... 62

Compartment 2 of Supply Dispenser Not Flushing Completely.......... 63

Troubleshooting and Cleaning the Coin Drop...................................... 64

Troubleshooting Coin Drop.................................................................. 64

Cleaning Coin Drop.............................................................................. 64

Coin Drops with Old-Style Spring................................................... 64

Coin Drops with New-Style Spring ................................................. 65

Replacing Old-Style Tension Spring on Electronic Coin Drop............ 67

Remove Coin Drop From Machine.................................................. 67

Test Tension Spring ......................................................................... 67

Replace Tension Spring ................................................................... 67

Reinstall Coin Drop Into Machine................................................... 68

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Safety Information

Explanation of Safety Messages

Throughout this manual and on machine decals, you

will find precautionary statements (“DANGER,”

“WARNING,” and “CAUTION”) followed by specific

instructions. These precautions are intended for the

personal safety of the operator, user, servicer, and

those maintaining the machine.

Additional precautionary statements (“IMPORTANT”

and “NOTE”) are followed by specific instructions.

IMPORTANT: The word “IMPORTANT” is used

to inform the reader of specific procedures where

minor machine damage will occur if the procedure

is not followed.

NOTE: The word “NOTE” is used to communicate

installation, operation, maintenance or servicing

information that is important but not hazard

related.

General Safety Precautions

In the interest of safety, some general precautions

relating to the operation of this machine follow.

Danger indicates the presence of a hazard

that will cause severe personal injury,

death or substantial property damage if

the danger is ignored.

DANGER

Warning indicates the presence of a

hazard that can cause severe personal

injury, death or substantial property

damage if the warning is ignored.

WARNING

Caution indicates the presence of a

hazard that will or can cause minor

personal injury or property damage if the

caution is ignored.

CAUTION

• Failure to install, maintain and/or

operate this product according to the

manufacturer’s instructions may result

in conditions which can produce

serious injury, death and/or property

damage.

• Do not repair or replace any part of the

product or attempt any servicing unless

specifically recommended or published

in this Service Manual and unless you

understand and have the skills to carry

out the servicing.

• Whenever ground wires are removed

during servicing, these ground wires

must be reconnected to ensure that the

product is properly grounded and to

reduce the risk of fire, electric shock,

serious injury or death.

W006R2

WARNING

To reduce the risk of electric shock, fire,

explosion, serious injury or death:

• Disconnect electric power to the

washer-extractor before servicing.

• Never start the washer-extractor with

any guards/panels removed.

• Whenever ground wires are removed

during servicing, these ground wires

must be reconnected to ensure that the

washer-extractor is properly grounded.

W460

WARNING

Repairs that are made to your products

by unqualified persons can result in

hazards due to improper assembly or

adjustments subjecting you, or the

inexperienced person making such

repairs, to the risk of serious injury,

electrical shock, or death.

W007

WARNING

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Safety Information

F232204R5

Always contact your dealer, distributor, service agent

or the manufacturer about any problems or conditions

you do not understand.

Important Safety Instructions

1. Read all instructions before using the washer.

2. Refer to the GROUNDING INSTRUCTIONS in

the INSTALLATION manual (supplied with your

washer) for the proper grounding of the washer.

3. Do not wash textiles that have been previously

cleaned in, washed in, soaked in or spotted with

gasoline, kerosene, waxes, cooking oils, dry-

cleaning solvents or other flammable or

explosive substances. They give off vapors that

could ignite or explode.

4. Do not add gasoline, dry-cleaning solvents or

other flammable or explosive substances to the

wash water. These substances give off vapors that

could ignite or explode.

5. Under certain conditions, hydrogen gas may be

produced in a hot water system that has not been

used for two weeks or more. HYDROGEN GAS

IS EXPLOSIVE. If the hot water system has not

been used for such a period, before using a

washer, turn on all hot water faucets and let the

water flow from each for several minutes. This

will release any accumulated hydrogen gas. The

gas is flammable. Do not smoke or use an open

flame during this time.

6. Do not allow children to play on or in a washer.

Close supervision of children is necessary when

the washer is used near children.

7. Before the washer is removed from service or

discarded, remove the door to the washing

compartment.

8. Do not reach into the washer if the wash drum is

moving.

9. Do not install or store the washer where it will be

exposed to water and/or weather.

10. Do not tamper with the controls.

11. Do not repair or replace any part of the washer or

attempt any servicing unless specifically

recommended in the user-maintenance

instructions or in published user-repair

instructions that the user understands and has the

skills to carry out.

12. To reduce the risk of an electrical shock or fire,

DO NOT use an extension cord or an adapter to

connect the washer to an electrical power source.

13. Use the washer only for its intended purpose,

washing clothes.

14. Never wash machine parts or automotive parts in

the machine. This could result in serious damage

to the basket.

15. ALWAYS disconnect the washer from its

electrical supply before attempting any service.

16. Install the washer according to the

INSTALLATION INSTRUCTIONS. All

connections for water, drain, electrical power and

grounding must comply with local codes and,

when required, be made by licensed personnel.

17. To reduce the risk of fire, textiles which have

traces of any flammable substances such as

vegetable oil, cooking oil, machine oil,

flammable chemicals, thinner, etc. or anything

containing wax or chemicals such as in mops or

cleaning cloths, must not be put into the washer.

These flammable substances may cause the

fabric to ignite.

18. Do not use fabric softeners or products to

eliminate static unless recommended by the

manufacturer of the fabric softener or product.

19. Keep the washer in good condition. Bumping or

dropping the washer can damage its safety

features. If this occurs, have the washer checked

by a qualified service person.

If you or an unqualified person perform

service on your product, you must

assume the responsibility for any

personal injury or property damage which

may result. The manufacturer will not be

responsible for any injury or property

damage arising from improper service

and/or service procedures.

W008

WARNING

To reduce the risk of fire, electric shock,

serious injury or death to persons when

using your washer, follow these basic

precautions:

W023

WARNING

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Safety Information

F232204R5

20. If the supply cord is damaged, it must be replaced

by a special cord or assembly available from the

manufacturer or its service agent.

21. Be sure that water connections have a shut-off

valve and that fill hose connections are tight.

CLOSE the shut-off valves at the end of each

wash day.

22. The loading door MUST BE CLOSED any time

the washer is to fill, tumble or spin. DO NOT

bypass the loading door switch and permit the

washer to operate with the loading door open.

23. Always read and follow the manufacturer’s

instructions on packages of laundry and cleaning

aids. Heed all warnings and precautions. To

reduce the risk of poisoning or chemical burns,

keep them out of the reach of children at all times

(preferably in a locked cabinet).

24. Always follow the fabric care instructions

supplied by the textile manufacturer.

25. Never operate the washer with any guards and/or

panels removed.

26. DO NOT operate the washer with missing or

broken parts.

27. DO NOT bypass any safety devices.

28. Failure to install, maintain and/or operate this

washer according to the manufacturer's

instructions may result in conditions that can

produce bodily injury and/or property damage.

NOTE: The WARNING and IMPORTANT

SAFETY INSTRUCTIONS appearing in this

manual are not meant to cover all possible

conditions and situations that may occur. Common

sense, caution and care must be exercised when

installing, maintaining and operating the washer.

Any problems or conditions not understood should be

reported to the dealer, distributor, service agent or the

manufacturer.

IMPORTANT: Ensure that the recommended

clearances for inspection and maintenance

are provided. Never allow the inspection and

maintenance space to be blocked.

This machine must be installed, adjusted,

and serviced by qualified electrical

maintenance personnel familiar with the

construction and operation of this type of

machinery. They must also be familiar

with the potential hazards involved.

Failure to observe this warning may result

in personal injury and/or equipment

damage, and may void the warranty.

SW004

WARNING

Install the machine on a level floor of

sufficient strength. Failure to do so may

result in conditions which can produce

serious injury, death and/or property

damage.

W703

WARNING

Be careful around the open door,

particularly when loading from a level

below the door. Impact with door edges

can cause personal injury.

SW025

CAUTION

Never touch internal or external steam

pipes, connections, or components.

These surfaces can be extremely hot and

will cause severe burns. The steam must

be turned off and the pipe, connections,

and components allowed to cool before

the pipe can be touched.

SW014

WARNING

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Safety Information

F232204R5

Safety Decals

Safety decals appear at crucial locations on the

machine. Failure to maintain legible safety decals

could result in injury to the operator or service

technician.

To provide personal safety and keep the machine in

proper working order, follow all maintenance and

safety procedures presented in this manual. If

questions regarding safety arise, contact the

manufacturer immediately.

Use manufacturer-authorized spare parts to avoid

safety hazards.

Operator Safety

To ensure the safety of machine operators, the

following maintenance checks must be performed

daily:

1. Prior to operating the machine, verify that all

warning signs are present and legible. Missing or

illegible signs must be replaced immediately.

Make certain that spares are available.

2. Check door interlock before starting operation of

the machine:

a. Attempt to start the machine with the door

open. The machine should not start with the

door open.

b. Close the door without locking it and attempt

to start the machine. The machine should not

start with the door unlocked.

c. Close and lock the door and start a cycle.

Attempt to open the door while the cycle is in

progress. The door should not open.

If the door lock and interlock are not functioning

properly, call a service technician.

3. Do not attempt to operate the machine if any of

the following conditions are present:

a. The door does not remain securely locked

during the entire cycle.

b. Excessively high water level is evident.

c. Machine is not connected to a properly

grounded circuit.

Do not bypass any safety devices in the machine.

NEVER insert hands or objects into

basket until it has completely stopped.

Doing so could result in serious injury.

SW012

WARNING

Never operate the machine with a

bypassed or disconnected balance

system. Operating the machine with

severe out-of-balance loads could result

in personal injury and serious equipment

damage.

SW039

WARNING

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Introduction

Customer Service

Alliance Laundry Systems is not responsible for

personal injury or property damage resulting from

improper service. Review all service information

before beginning repairs.

If literature or replacement parts are required, contact

the source from whom the machine was purchased or

contact Alliance Laundry Systems at (920) 748-3950

for the name of the nearest authorized parts distributor.

For technical assistance, call (920) 748-3121.

Nameplate Location

When calling or writing about your product, be sure to

mention model and serial numbers. Model and serial

numbers are located on nameplate(s) as shown.

CHM2411P

Model No.

Serial No.

Voltage Amps

Required Circuit Breaker Amps.

Hz Wire Phase

Max. Load KG Max. Speed RPM

Elec. Heating

Product No. Date Code

KW Steam Press PSI BAR

Model No.

Serial No.

Voltage Amps

Required Circuit Breaker Amps.

Hz Wire Phase

Max. Load KG Max. Speed RPMLB

Elec. Heating

Product No. Date Code

KW Steam Press PSI BAR

CHM2411P

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Introduction

F232204R5

Model Identification

Information in this manual is applicable to these washers.

DC20NC2

DC25NC2

DC30NC2

DC40NC2

DC60NC2

HC18NC2

HC18NP2

HC20NC2

HC25NC2

HC25NP2

HC27NC2

HC27NP2

HC30NC2

HC35NC2

HC35NP2

HC40NC2

HC50NC2

HC50NP2

HC60NC2

HC60NCF

HC80NCV

NC18NP2

NC27NP2

NC50NP2

NC80NPV

SC18NC2

SC18NP2

SC18NR2

SC18NX2

SC20NC2

SC20NR2

SC20NX2

SC25NC2

SC25NP2

SC25NR2

SC25NX2

SC27NC2

SC27NP2

SC27NR2

SC27NX2

SC30NC2

SC30NR2

SC30NX2

SC35NC2

SC35NP2

SC35NR2

SC35NX2

SC40NC2

SC40NR2

SC40NX2

SC50NC2

SC50NP2

SC50NR2

SC50NX2

SC60NC2

SC60NCF

SC60NR2

SC60NRF

SC60NX2

SC60NXF

SC60NYF

SC80NCV

SC80NPV

SC80NRV

SC80NXV

SC80NYV

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Theory of Operation

Starting the Machine

The door lock will not allow a cycle to be started until

the door has been closed.

Fill

The operator selects a cycle and starts the machine.

Water enters the machine through water valves that are

controlled by the microcomputer. As water fills the

basket, a column of air is trapped in a pressure bulb

and hose. The air pressure continues to increase as the

basket fills with water. When the desired water level is

reached, the water level switch triggers the

microcomputer and the water valves turn off.

A vacuum breaker installed in the inlet plumbing

prevents the backflow of water.

Supply

The operator can either connect external liquid

supplies to the machine or fill the supply dispenser

with liquid or dry supplies. The supply dispenser's

nozzles flush the compartments with water at the

appropriate times throughout a cycle.

Wash

The basket includes ribs that lift the laundry from the

wash water. The laundry then tumbles back into the

bath.

In 2-speed and variable-speed models, 1 dual-speed

motor drives the basket's shaft with a V-belt. In 3-

speed models, 2 motors drive the basket's cylinder

with a V-belt.

18-60 pound capacity models use 2 bearings that are

held in place by a single cast-iron trunnion that is

bolted to the frame. 80 and 125-pound capacity

models use 2 flange-type bearing that are bolted to the

frame.

Drain

Cabinet Hardmount washer-extractors use a normally

open gravity-type drain system. No pump is used.

When the drain valve opens, the perforated basket

allows water to drain from it.

In the event of a power failure, the drain valve will

open automatically and the machine will drain.

Extract

A final high-speed extract step removes water from the

load, which maximizes drying efficiency.

The door lock system will not allow the door to be

opened until the cycle has finished.

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