Alliance Laundry Systems PHM798N Manuale utente

Installation

www.comlaundry.com

Washer-Extractors

Pocket Hardmount

UniLinc and M30 Control

Refer to Page 8 for Model Numbers

PHM798N

PHM802N

PHM798N

PHM802N

M30 35 – 125 Models

UniLinc 35 – 125 Models

PHM1422C

UniLinc 150 Model

Part No. F8138601R11

June 2011

Keep These Instructions for Future Reference.

(If this machine changes ownership, this manual must accompany machine.)

means without the expressed written consent of the publisher.

F8138601 1

Table of

Contents

Safety Information............................................................................. 2

Explanation of Safety Messages........................................................... 2

Important Safety Instructions ............................................................... 2

Safety Decals ........................................................................................ 4

Operator Safety..................................................................................... 5

Safe Operating Environment ................................................................ 6

Environmental Conditions ............................................................... 6

Machine Location ............................................................................ 6

Input and Output Services................................................................ 7

AC Inverter Drive ............................................................................ 7

Introduction......................................................................................... 8

Model Identification ............................................................................. 8

Delivery Inspection............................................................................... 9

Name plate Location............................................................................. 9

Nameplate Location - UniLinc Models ........................................... 9

Replacement Parts ................................................................................ 9

Customer Service.................................................................................. 9

Specifications and Dimensions........................................................... 11

Machine Dimensions ............................................................................ 15

UWTV Models Through 3/31/09 .................................................... 15

UW Design 1 and Design 2 Models

Starting 4/1/09 Through 10/3/10 ................................................... 18

UW Design 3 Models starting 10/4/10 ........................................... 21

Machine Foundation Requirements...................................................... 24

Concrete Foundation Pad Installation................................................... 25

Floor Load Data ............................................................................... 27

Mounting Bolt Installation Requirements ............................................ 30

Machine Mounting and Grouting..................................................... 31

Mounting Bolt Hole Locations ............................................................. 32

Grout Placement ................................................................................... 37

Gap Setting for Vibration Switch .................................................... 38

Drain Connection Requirements........................................................... 42

Water Connection ................................................................................. 44

Electrical Installation Requirements..................................................... 46

Steam Requirements (Steam Heat Option Only).................................. 51

Chemical Injection Supply System....................................................... 52

External Supplies .................................................................................. 55

Chemical Injection Using Internal 24VAC Control Transformer ... 56

Chemical injection Using External AC Power Source .................... 57

External Supply Signals................................................................... 58

Safety Information

Explanation of Safety Messages

Precautionary statements (“DANGER,” “WARNING,”

and “CAUTION”), followed by specific instructions,

are found in this manual and on machine decals. These

precautions are intended for the personal safety of the

operator, user, servicer, and those maintaining the

machine.

Additional precautionary statements (“IMPORTANT”

and “NOTE”) are followed by specific instructions.

IMPORTANT: The word “IMPORTANT” is used

to inform the reader of specific procedures where

minor machine damage will occur if the procedure

is not followed.

NOTE: The word “NOTE” is used to communicate

installation, operation, maintenance or servicing

information that is important but not hazard

related.

Important Safety Instructions

1. Read all instructions before using the washer.

2. Refer to the GROUNDING INSTRUCTIONS in

the INSTALLATION manual for the proper

grounding of the washer.

3. Do not wash textiles that have been previously

cleaned in, washed in, soaked in, or spotted with

gasoline, kerosene, waxes, cooking oils, dry-

cleaning solvents, or other flammable or

explosive substances as they give off vapors that

could ignite or explode.

4. Do not add gasoline, dry-cleaning solvents, or

other flammable or explosive substances to the

wash water. These substances give off vapors that

could ignite or explode.

5. Under certain conditions, hydrogen gas may be

produced in a hot water system that has not been

used for two weeks or more. HYDROGEN GAS

IS EXPLOSIVE. If the hot water system has not

been used for such a period, before using a

washing machine or combination washer-dryer,

turn on all hot water faucets and let the water

flow from each for several minutes. This will

release any accumulated hydrogen gas. The gas

is flammable, do not smoke or use an open flame

during this time.

6. Do not allow children to play on or in the washer.

Close supervision of children is necessary when

the washer is used near children. This is a safety

rule for all appliances.

7. Before the washer is removed from service or

discarded, remove the door to the washing

compartment.

8. Do not reach into the washer if the wash drum is

moving.

9. Do not install or store the washer where it will be

exposed to water and/or weather.

10. Do not tamper with the controls.

DANGER indicates the presence of a

hazard that will cause severe personal

injury, death, or substantial property

damage if the danger is ignored.

DANGER

WARNING indicates the presence of a

hazard that can cause severe personal

injury, death, or substantial property

damage if the warning is ignored.

WARNING

CAUTION indicates the presence of a

hazard that will or can cause minor

personal injury or property damage if the

caution is ignored.

CAUTION

To reduce the risk of fire, electric shock,

serious injury or death to persons when

using your washer, follow these basic

precautions:

W023

WARNING

Safety Information

F8138601

11. Do not repair or replace any part of the washer, or

attempt any servicing unless specifically

recommended in the user-maintenance

instructions or in published user-repair

instructions that the user understands and has the

skills to carry out.

12. To reduce the risk of an electric shock or fire, DO

NOT use an extension cord or an adapter to

connect the washer to the electrical power

source.

13. Use washer only for its intended purpose,

washing textiles.

14. Never wash machine parts or automotive parts in

the machine. This could result in serious damage

to the basket.

15. ALWAYS disconnect the washer from electrical

supply before attempting any service. Disconnect

the power cord by grasping the plug, not the cord.

16. Install the washer according to the

INSTALLATION INSTRUCTIONS. All

connections for water, drain, electrical power and

grounding must comply with local codes and be

made by licensed personnel when required.

17. To reduce the risk of fire, textiles which have

traces of any flammable substances such as

vegetable oil, cooking oil, machine oil,

flammable chemicals, thinner, etc., or anything

containing wax or chemicals such as in mops and

cleaning cloths, must not be put into the washer.

These flammable substances may cause the

fabric to catch on fire by itself.

18. Do not use fabric softeners or products to

eliminate static unless recommended by the

manufacturer of the fabric softener or product.

19. Keep washer in good condition. Bumping or

dropping the washer can damage safety features.

If this occurs, have washer checked by a

qualified service person.

20. If the supply cord is damaged, it must be replaced

by a special cord or assembly available from the

manufacturer or its service agent.

21. Be sure water connections have a shut-off valve

and that fill hose connections are tight. CLOSE

the shut-off valves at the end of each wash day.

22. Loading door MUST BE CLOSED any time the

washer is to fill, tumble or spin. DO NOT bypass

the loading door switch by permitting the washer

to operate with the loading door open.

23. Always read and follow manufacturer’s

instructions on packages of laundry and cleaning

aids. Heed all warnings or precautions. To reduce

the risk of poisoning or chemical burns, keep

them out of the reach of children at all times

(preferably in a locked cabinet).

24. Always follow the fabric care instructions

supplied by the textile manufacturer.

25. Never operate the washer with any guards and/or

panels removed.

26. DO NOT operate the washer with missing or

broken parts.

27. DO NOT bypass any safety devices.

28. Failure to install, maintain, and/or operate this

washer according to the manufacturer’s

instructions may result in conditions which can

produce bodily injury and/or property damage.

29. Do not attempt to open the door until the washer

has drained and all moving parts have stopped.

30. Do not climb onto or into the machine.

31. Be aware that hazardous chemicals may be

present.

32. Be aware that hot water is used to flush the

supply dispenser.

33. Wear hand and eye protection when adding

detergents and chemicals.

34. Avoid opening the dispenser lid while the

machine is running.

35. Do not attach anything to the supply dispenser’s

nozzles. The air gap must be maintained.

36. Use only low-sudsing, no-foaming types of

commercial detergent.

37. Do not operate the machine without the water

reuse plug or water reuse system in place.

NOTE: The WARNINGS and IMPORTANT

SAFETY INSTRUCTIONS appearing in this

manual are not meant to cover all possible

conditions and situations that may occur. Common

sense, caution and care must be exercised when

installing, maintaining, or operating the washer.

Any problems or conditions not understood should be

reported to the dealer, distributor, service agent or the

manufacturer.

Safety Information

F8138601

IMPORTANT: Ensure that the recommended

clearances for inspection and maintenance are

provided. Never allow the inspection and

maintenance space to be blocked.

Safety Decals

Safety decals appear at crucial locations on the

machine. Failure to maintain legible safety decals

could result in injury to the operator or service

technician.

To provide personal safety and keep the machine in

proper working order, follow all maintenance and

safety procedures presented in this manual. If

questions regarding safety arise, contact the

manufacturer immediately.

Use manufacturer-authorized spare parts to avoid

safety hazards.

This machine must be installed, adjusted,

and serviced by qualified electrical

maintenance personnel familiar with the

construction and operation of this type of

machinery. They must also be familiar

with the potential hazards involved.

Failure to observe this warning may result

in personal injury and/or equipment

damage, and may void the warranty.

SW004

WARNING

Install the machine on a level floor of

sufficient strength. Failure to do so may

result in conditions which can produce

serious injury, death and/or property

damage.

W703

WARNING

Be careful around the open door,

particularly when loading from a level

below the door. Impact with door edges

can cause personal injury.

SW025

CAUTION

Never touch internal or external steam

pipes, connections, or components.

These surfaces can be extremely hot and

will cause severe burns. The steam must

be turned off and the pipe, connections,

and components allowed to cool before

the pipe can be touched.

SW014

WARNING

Safety Information

F8138601

Operator Safety

To ensure the safety of machine operators, the

following maintenance checks must be performed

daily:

1. Prior to operating the machine, verify that all

warning signs are present and legible. Missing or

illegible signs must be replaced immediately.

Make certain that spares are available.

2. Check door interlock before starting operation of

the machine:

a. Attempt to start the machine with the door

open. The machine should not start with the

door open.

b. Close the door without locking it and attempt

to start the machine. The machine should not

start with the door unlocked.

c. Close and lock the door and start a cycle.

Attempt to open the door while the cycle is in

progress. The door should not open.

If the door lock and interlock are not functioning

properly, call a service technician.

3. Do not attempt to operate the machine if any of

the following conditions are present:

a. The door does not remain securely locked

during the entire cycle.

b. Excessively high water level is evident.

c. Machine is not connected to a properly

grounded circuit.

Do not bypass any safety devices in the machine.

NEVER insert hands or objects into

basket until it has completely stopped.

Doing so could result in serious injury.

SW012

WARNING

Never operate the machine with a

bypassed or disconnected balance

system. Operating the machine with

severe out-of-balance loads could result

in personal injury and serious equipment

damage.

SW039

WARNING

Safety Information

F8138601

Safe Operating Environment

Safe operation requires an appropriate operating

environment for both the operator and the machine. If

questions regarding safety arise, contact the

manufacturer immediately.

Environmental Conditions

Ambient Temperature. Water in the machine will

freeze at temperatures of 32°F (0°C) or below.

Temperatures above 104°F (40°C) will result in

more frequent motor overheating and, in some

cases, malfunction or premature damage to solid

state devices that are used in some models.

Special cooling devices may be necessary.

Water pressure switches are affected by increases

and decreases in temperature. Every 25°F (10°C)

change in temperature will have a 1% effect on

the water level.

Humidity. Relative humidity above 90% may

cause the machine’s electronics or motors to

malfunction or may trip the ground fault

interrupter. Corrosion problems may occur on

some metal components in the machine.

If the relative humidity is below 30%, belts and

rubber hoses may eventually develop dry rot.

This condition can result in hose leaks, which

may cause safety hazards external to the machine

in conjunction with adjacent electrical

equipment.

Ventilation. The need for make-up air openings

for such laundry room accessories as dryers,

ironers, water heaters, etc., must be evaluated

periodically. Louvers, screens, or other

separating devices may reduce the available air

opening significantly.

Radio Frequency Emissions. A filter is available

for machines in installations where floor space is

shared with equipment sensitive to radio

frequency emissions.

Elevation. If the machine is to be operated at

elevations of over 3280 feet (1000 m) above sea

level, pay special attention to water levels and

electronic settings (particularly temperature) or

desired results may not be achieved.

Chemicals. Keep stainless steel surfaces free of

chemical residues.

Water Damage. Do not spray the machine with

water. Short circuiting and serious damage may

result. Repair immediately all seepage due to

worn or damaged gaskets, etc.

Machine Location

Foundation. The concrete floor must be of

sufficient strength and thickness to handle the

floor loads generated by the high extract speeds

of the machine.

Service/Maintenance Space. Provide sufficient

space to allow comfortable performance of

service procedures and routine preventive

maintenance.

Consult installation instructions for specific details.

Do not place volatile or flammable fluids

in any machine. Do not clean the machine

with volatile or flammable fluids such as

acetone, lacquer thinners, enamel

reducers, carbon tetrachloride, gasoline,

benzene, naptha, etc. Doing so could

result in serious personal injury and/or

damage to the machine.

SW002

DANGER

Replace all panels that are removed to

perform service and maintenance

procedures. Do not operate the machine

with missing guards or with broken or

missing parts. Do not bypass any safety

devices.

SW019

CAUTION

Safety Information

F8138601

Input and Output Services

Water Pressure. Best performance will be

realized if water is provided at a pressure of 30 –

85 psi (2.0 – 5.7 bar). Although the machine will

function properly at lower pressure, increased fill

times will occur. Water pressure higher than 100

psi (6.7 bar) may result in damage to machine

plumbing. Component failure(s) and personal

injury could result.

Steam Heat (Optional) Pressure. Best

performance will be realized if steam is provided

at a pressure of 30 – 80 psi (2.0 – 5.4 bar). Steam

pressure higher than 125 psi (8.5 bar) may result

in damage to steam components and may cause

personal injury.

For machines equipped with optional steam heat,

install piping in accordance with approved

commercial steam practices. Failure to install the

supplied steam filter may void the warranty.

Drainage System. Provide drain lines or troughs

large enough to accommodate the total number of

gallons that could be released if all machines on

the site drained at the same time from the highest

attainable level. If troughs are used, they should

be covered to support light foot traffic.

Power. For personal safety and for proper

operation, the machine must be grounded in

accordance with state and local codes. The

ground connection must be to a proven earth

ground, not to conduit or water pipes. Do not use

fuses. An easy-access cutoff switch should also

be provided.

Always disconnect power and water supplies before a

service technician performs any service procedure.

Where applicable, steam and/or compressed air

supplies should also be disconnected before service is

performed.

AC Inverter Drive

Machines equipped with the AC inverter drive require

special attention with regard to the operating

environment.

An especially dusty or linty environment will

require more frequent cleaning of the AC inverter

drive cooling fan filter and of the AC inverter

drive itself.

Power line fluctuations from sources such as

uninterruptible power supplies (UPS) can

adversely affect machines equipped with the AC

inverter drive. Proper suppression devices should

be utilized on the incoming power to the machine

to avoid problems.

A clean power supply free from voltage spikes

and surges is absolutely essential for machines

equipped with the AC inverter drive. Nonlinear

inconsistencies (peaks and valleys) in the power

supply can cause the AC inverter drive to

generate nuisance errors.

The following conditions must be corrected:

input voltage above 240V or 480V, phase to

ground voltage exceeds 125% of normal line to

line voltage, or 240V open delta configuration

(stinger leg). Contact the distributor or the

manufacturer for assistance.

Sufficient space to perform service procedures

and routine preventive maintenance is especially

important for machines equipped with the AC

inverter drive.

Ensure that a ground wire from a proven

earth ground is connected to the ground

lug near the input power block on this

machine. Without proper grounding,

personal injury from electric shock could

occur and machine malfunctions may be

evident.

SW008

WARNING

Introduction

Model Identification

Information in this manual is applicable to these

models:

UW35TV UWL060K1L UWN035K1L UWN100K1M UWU060K1L

UW60TV UWL060K1M UWN035K1M UWN100T3V UWU060K1M

UW80TV UWL060T3L UWN035T3L UWN125K1M UWU060T3L

UW100TV UWL060T3M UWN035T3M UWN125K1V UWU060T3M

UW125TV UWL060T3V UWN035T3V UWN125T3V UWU060T3V

UW150TV UWL080K1M UWN060K12 UWN150T3V UWU080K1M

UWL035K12 UWL080T3V UWN060K1L UWU035K12 UWU080T3V

UWL035K1L UWL100K1M UWN060K1M UWU035K1L UWU100K1M

UWL035K1M UWL100T3V UWN060T3L UWU035K1M UWU100T3V

UWL035T3L UWL125K1M UWN060T3M UWU035T3L UWU125K1M

UWL035T3M UWL125T3V UWN060T3V UWU035T3M UWU125T3V

UWL035T3V UWL150T3V UWN080K1M UWU035T3V UWU150T3V

UWL060K12 UWN035K12 UWN080T3V UWU060K12

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