Amada ZH-50 Manuale utente

Z06M0871E-06

OPERATION MANUAL

AIR DRIVING UNIT FOR PRESSURE

FOLLOW-UP MECHANISM ELEMENT

ZH-50

Thank you for purchasing our Air Driving Unit for Pressure Follow-Up Mechanism Element

ZH-50.

This operation manual describes its method of operation and precautions for use.

Read this operation manual carefully prior to use. Store appropriately for ready reference.

Contents

1. Special Precautions

(1) Safety Precautions....................................................................... 1

(2) Precautions for Handling.............................................................. 4

2. Features ........................................................................................... 5

3. Name and Functions of Each Section

(1) Explanation of Each Part ............................................................. 6

(2) Follow-Up Mechanism Mounting Plate......................................... 8

4. Installation and Connection

(1) Installation ................................................................................... 9

(2) Connection .................................................................................. 9

(3) Terminal Block Connection Diagram ............................................ 10

5. Operating Method

(1) Introduction.................................................................................. 11

(2) Stroke Adjusting Method .............................................................. 11

(3) Electrode Projection Allowance, Stroke, and Pressure Allowance 13

(4) Service Air Pressure .................................................................... 14

(5) Maintenance Management........................................................... 14

6. Product Specifications

(1) Specifications............................................................................... 15

(2) Component List............................................................................ 15

(3) Functional Options....................................................................... 16

(4) Welding Cable ............................................................................. 17

7. Outline Drawings ............................................................................. 18

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ZH-50

1. Special Precautions

Before using, be sure to read this

operation manual to operate this

machine correctly. This operation

manual may include some items that do

not correspond to your use. However,

you are kindly requested to read only

the items related to your use.

(1) Safety Precautions

These precautions are shown for safe

use of our products and for

prevention of damage or injury to

operators or others. Be sure to read

each of them, since all of them are

important for safety.

The meaning of the words and

symbols is as follows.

！DANGER

Denotes operations and practices that

may imminently result in serious injury

or loss of life if not correctly followed.

！WARNING

Denotes operations and practices that

may result in serious injury or loss of

life if not correctly followed.

Denotes operations and practices

that may result in personal injury or

damage to the equipment if not

correctly followed.

！CAUTION

These symbols denote

“prohibition”.

They are warnings

about actions out of

the scope of the

warranty of the product.

！These symbols denote

actions which

operators must take.

Each symbol represents

the contents that give

notice of DANGER,

WARNING, or

CAUTION to the

operator.

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ZH-50

Otherwise, an electric shock or injury will occur. When

internal inspection or repair is required, make contact with us.

Do not disassemble, repair, or modify this machine in

any case.

！DANGER

！

！WARNING

When welding, keep your fingers and hands away from

the electrodes.

Do not put your hands between the electrodes.

The welded part of a workpiece, electrodes and electrode

holder are very hot. Do not touch them; otherwise you may

be burnt.

Do not touch any welded part or electrodes during

welding and just after welding finished.

Application of a voltage out of the specified range can

cause fire and electric shock.

Apply the specified power supply.

Continuous operation after occurrence of a trouble such as

burning smell, abnormal sound, abnormal heat, smoke, etc. can

cause electric shock and fire. If such a trouble occurs,

immediately consult us or your distributor.

Stop the operation if any trouble occurs.

The welding machine generates a magnetic field and has

effects on the operation of the pacemaker while it is turned on.

A person who uses a pacemaker must not approach the

welding machine or walk around the welding shop while the

welding machine is in operation, without being permitted by

his/her doctor.

Persons with pacemakers must stay clear of the welding

machine.

If you look at the surface flash and expulsion directly

during welding, your eyes may be damaged.

Wear protective glasses.

1. Special Precautions

-3-

ZH-50

！

！CAUTION

Water splashed over the electric parts can cause electric

shock and short circuits.

Do not splash water on the product.

Do not bend, pull, or pinch any cable forcibly. If the cable is

damaged, it will cause an electric shock, short circuit, or firing.

Do not give excessive force to connecting cables.

Cables of insufficient current-carrying capacities and loose

connections can cause fire and electric shock.

If the welding cable is not connected completely, a spark will occur.

Connect the specified cables securely.

If the product falls or drops, injury may result.

Install the product on firm, level surface.

Do not put any combustible material around the welder. Surface

flash and expulsion can ignite combustible matter.

Keep combustible matter away from the welding machine.

If such a cover is used, it may be overheated and burn.

Do not cover the product with a blanket, cloth, etc.

Keep a fire extinguisher in the welding shop in case of fire.

Keep a fire extinguisher nearby.

Maintain and inspect the product periodically, and repair any

damage near by before starting operation. Tighten the welding

cable connecting section periodically.

Maintain and inspect the product periodically.

Put on protective gear such as protective gloves, long-sleeve

jacket, leather apron, etc. Surface flash and expulsion can burn

the skin if they touch the skin.

Protective gear must be worn.

Use of this product in a manner other than specified can cause

electric shock and fire.

Do not use this product for purposes other than welding.

After a recovery from the outage, the machine may be started or

powered suddenly, resulting in an injury.

When outage occurs, be sure to turn off the power supply.

1. Special Precautions

-4-

(2) Precautions for Handling

Do not install this product in the following:

-Damp places where humidity is higher than 90%,

- Dusty places,

- Places where chemicals are handled,

- Places where corrosive gas is generated,

- Places near a high noise source,

- Hot or cold places where temperatures are above 40C or below 5C, and

- Areas where water will be condensed.

Set the cylinder cover on when operating the cylinder to avoid fingers to be

caught in the cylinder stopper.

In this machine, the linear guide (linear bushing) is used vertically. Accordingly,

grease or oil may drip, but this is not an accident. In particular, when a new

machine is used, lots of grease of oil will drip. In this case, wipe it off properly

during machine operation. If grease or oil sticks on the weldment, this may cause

a defect.

ZH-50

Clean the outside of the product with a soft, dry cloth or one wet with a little

water. If it is very dirty, use diluted neutral detergent or alcohol. Do not use paint

thinner, benzine, etc., since they can discolor or deform the product.

Between electrodes, do not put such a material other than the weldment as tool

and screw. Otherwise, the welding electrode will be damaged or a spark will

occur. When performing maintenance for this machine as a result of replacement

of electrodes, turn off the power supplies of the welder and control device in

advance.

Do not put a screw, a coin, etc., in the product, since they can cause a

malfunction.

Be sure to install the screws, which were removed for maintenance of this

machine, in their original positions. If they are installed in different positions, this

machine will be damaged or go wrong.

Operate the product according to the method described in this operation manual.

1. Special Precautions

-5-

ZH-50

2. Features

All-round unit suitable for diversified production workshops

This model is applicable to your various production environments in the range of

manual operation machine to labor-saving automatic machine.

Applicable to various welding by combining with pressure

follow-up mechanism

By combining with our pressure follow-up mechanism, this model is applicable to

various welding method; direct welding, indirect welding, or series welding.

Most suitable for precision welding

The model is provided with a wide linear guide and adopts an integrated frame

structure, thereby attaining high accuracy and high rigidity.

Lots of options applicable to any shape of weldment

- Combination with our pressure follow-up mechanism

The customer can select an optimum model for your welding in the abundant lineup.

- Options/accessories

The machine can be combined with the precision lower holder (selectable electrode

diameter) for direct welding and the welding cable (ounce copper plate) for high using

ratio.

- Others

A preset holder to simplify projection allowance at replacement of electrodes and base-

less specifications for mounting an automatic machine can be adopted for the machine.

2. Features

-6-

ZH-50

3. Name and Functions of Each Section

(1) Explanation of Each Part

3. Name and Functions of Each Section

-7-

(1) Cylinder stopper fixing nut

Tighten this nut to fix the cylinder stopper after the cylinder stroke adjustment. (Use a

spanner with 32-mm across flats.)

CAUTION Be sure to fix the cylinder stopper during use. Otherwise, the machine

will be damaged.

(2) Cylinder stopper

Adjust the cylinder stroke by moving up and down this part. Set this in consideration

of the pressure allowance. (Adjusting range: 0 to 50 mm)

(3) Safety cover

This cover avoids fingers to be caught in the cylinder stopper.

CAUTION Be sure to mount this cover during operation. Otherwise, an injury will

occur.

(4), (5) Speed controller

This speed controller is used to adjust the operation speed. (4) is used when moving

up and (5) is when moving down. (It has been adjusted before shipment. Be sure to

lock it after re-adjustment.)

CAUTION Avoid excessively fast stroke. Otherwise, screws will be loosened or

parts will be damaged by impact and vibration.

(6) Regulator

This regulator is used to adjust the pressure of the compression air to be supplied to

cylinder. (Adjusting range: 0.3 to 0.7 MPa)

(7) Air connection joint

Connect the air-supplying hose of the primary side. (Refer to page 9.)

(8) Follow-up mechanism mounting plate

This part is used to mount our V-type follow-up mechanism. (Refer to page 8.)

(9) Terminal block

Connect signal lines from the welding power supply or other devices such as

pressure signal, SV signal and cylinder sensor signal. (Refer to page 10.)

(10) M6 screw to supply power (from the electrode holder side)

Connect the welding cable from the electrode holder when mounting our follow-up

mechanism.

(11) M6 screw to supply power (from the transformer or power supply side)

Connect the welding cable from the welding transformer or welding power supply.

(12) Base

This base is used to fix this machine or mount our options. (Refer to page 9.)

！

ZH-50

3. Name and Functions of Each Section

！

-8-

This part is used to various mount follow-up mechanisms.

Model-corresponding table

Part name Supported follow-up mechanism Remarks

V-type mounting plate 　VP-M

VPW-M mounting plate 　VP(D)W-M

VTW-M mounting plate 　VT(D)W-M

(2) Follow-Up Mechanism Mounting Plate

For V-type (standard) : t25

For VTW-M : t20

For VPW-M : t20

ZH-50

3. Name and Functions of Each Section

CAP spot facing, 5.5 deep

12 deep (min.)

10 deep (min.)

12 deep (min.)

10 deep

(Can be through holes.)

10 deep

(Can be through holes.)

12 deep (min.)

(Can be through holes.)

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