Amano Pioneer Eclipse 310AS Manuale utente

Walk-Behind Autoscrubber

PE310AS

Operator’s Manual

NOTICE

Proper maintenance is necessary with all battery powered floor machines.

Following the scheduled maintenance procedures found in your operation

manual will provide many years of uninterrupted service.

In addition to the scheduled maintenance procedures listed it is recommend-

ed to have your machine serviced by certified service personnel every three

months. This service should include an emissions check.

Instructions For Use

Failure to read and understand this manual before operating this machine or performing service

on this machine may result in injury to the operator or nearby personnel or result in damage to the

machine or nearby property. Each operator must be trained in the operation of this machine before

being allowed to use it. Contact Amano Pioneer Eclipse Customer Service at 1-800-367-3550 or

+1-336-372-8080 or an authorized Amano Pioneer Eclipse Distributor to inquire about training or to

request a replacement manual.

In this Operation Manual you will find three statements that you must read and observe to ensure

safe operation of this machine.

DANGER! indicates that the possibility of severe bodily injury or death can occur if

DANGER! statements are ignored. Read and observe all DANGER! statements included

in the Operation Manual and attached to the machine.

WARNING! indicates that the possibility of bodily injury to the operator and other people can

occur if WARNING! statements are ignored. Read and observe all WARNING! statements

included in the Operation Manual and attached to the machine.

CAUTION! indicates that the possibility of damage to the machine or other property can

occur if CAUTION! statements are ignored. Read and observe all CAUTION! statements

included in the Operation Manual and attached to the machine.

Record This Important Information

Date of Purchase

Purchased From

Address

City State Zip

Phone Contact

Machine Model

Machine Serial Number

Important Phone Numbers

Medical Emergency

Police

Fire Department

! FOR YOUR SAFETY !

DO NOT store or use gasoline or other flammable vapors and liq-

uids in the vicinity of this or any or other appliance.

Technical Specifications......................................................6

Safety Precautions..............................................................7

Operator Responsibility..........................................8

Operator Ear Sound Pressure Level....................8

Hand-Arm Vibration Test........................................8

Machine Preparation...........................................................9

Unpacking the Machine..........................................9

Transporting the Machine.......................................9

Installing the Batteries............................................9

Machine Components........................................................10

Controls and Instruments......................................10

Main Key Switch...................................................11

Vacuum Switch......................................................11

Traction Breaker....................................................11

Pad Motor Switch..................................................11

Battery Level Indicator...........................................11

Traction Forward Lever.........................................11

ParkingBrake........................................................11

Squeegee Lift Lever..............................................11

Recovery Tank Clean Out.....................................11

Recovery Tank Drain Hose....................................11

Pad/Brush Pedal...................................................11

Solution Adjustment Lever....................................11

Solution Tank Drain Hose......................................11

Solution Tank Fill...................................................11

Recovery Tank Access..........................................11

How the Machine Works...................................................12

Battery Charging...................................................12

Preparing the Machine..........................................12

Filling Solution Tank..............................................12

SqueegeeAdjustment...........................................12

Pad/Brush Installation & Removal.........................13

Pad Pressure Adjustment.....................................13

Scrubbing...................................................13

Draining & Cleaning Recovery Tank.....................14

Handle Adjustment...............................................14

Maintenance...............................................................14

Squeegee Blade Replacement............................14

Battery Maintenance.............................................14

Vacuum Motor Maintenance................................15

Scheduled Maintenance.......................................15

Machine Troubleshooting..................................................16

Parts Manual & Warranty...................................................17

Electrical Schematic.............................................18

Tank & Cover Assembly........................................20

Pad Drive Assembly ............................................22

Drive Wheel Assembly ........................................24

Squeegee Assembly.............................................26

Handle Assembly..................................................28

Table of Contents

Description Specication

Length 39.4” (100 cm)

Width (Splash Skirt) 21.7” (55 cm)

Height 41.7” (106 cm)

Number of Pads 1

Pad Driver Diameter 20” (50 cm)**

Pad Pressure 44-88 lbs. (20-40 kg)

Squeegee Width 29” (74 cm)

Solution Tank Capacity 12 Gal. (45 L)

Recovery Tank Capacity 12 Gal. (45 L)

Weight (w/o Batteries) 201 lbs. (91 kg)

Weight (w/ Lead Acid Batteries) 308 lbs. (140 kg)

Weight (w/ Sealed Batteries) 330 lbs. (150 kg)

Battery Compartment Size (LxWxH) 12.2” x 13.8” x 10.2” (310mm x 350mm x 260 mm)

Voltage 24 VDC

Power Source 12 VDC 110Ah Battery (Qty. 2)

Pad Drive Gearmotor 370W / 17A

Traction Motor 110W / 8A

Vacuum Motor 550W / 22A

Pad Lift Control Manual (Pedal)

Squeegee Lift Control Manual (Lever)

Forward Speed 0-2.2 mph (0-3.5 km/h)

Maximum Slope 3%

Scrubbing Performance 18,800 ft

/h (1750 m

/h)

Noise Level 72 dBA

**Note: Due to variations commonly found in pad dimensions, APEC recommends the use of 19” pads

with this machine rather than 20” pads, even though some 20” pads will work on the machine.

Quick Reference

Safety Precautions

Anyone operating the machine should read the

following carefully and be informed of potentially

dangerous operating conditions. Operators should

be familiar with the location and use of all safety

devices on the machine. Do not use the machine if

it is not in proper operating condition, and report

any damage or operation faults immediately.

DANGER! This machine has parts including the pad

holder or brush assembly that can cause severe injury

if these parts are contacted while they are moving. DO

NOT allow any part of the body or clothing to come

in contact with these parts while they are moving. DO

NOT try to change the pad or brush while the machine

is running. DO NOT allow other people to come near

the machine while it is in operation. DO NOT allow the

machine to run unattended. DO NOT leave the machine

in a place where unauthorized or untrained personnel

could use the machine. DO NOT run the machine with

the pad or brush off center, damaged or missing. DO

NOT operate the machine if the machine has loose

parts.

WARNING! Batteries emit hydrogen gas. Explosion or

fire can result. Keep sparks and open flame away. Keep

covers open when charging. DO NOT smoke around

batteries. Avoid skin contact with the acid contained in

the batteries. Never allow metal objects to lay across

battery tops.

WARNING! Operate from the rear of the machine only.

WARNING! Inspect pad holders and or brushes regularly.

A fractured pad holder and or brush may result in pad

fragments causing injury.

WARNING! Use caution when driving the machine on a

ramp or incline. DO NOT turn the machine or leave it

unattended on a ramp or incline.

WARNING! Store machine inside. Keep the electrical

components of the machine dry. DO NOT pressure

wash machine.

WARNING! Modifications or alterations to this machine

can lead to personal injury or damage to the machine.

DO NOT make unauthorized modifications or alterations

to this machine. Amano Pioneer Eclipse assumes

no liabilities for injury or damage resulting from an

unauthorized modification or alteration to the machine.

Any unauthorized modification or alteration to this

machine voids all warranties.

WARNING! The motors and motor controller become

hot enough while the machine is in operation, and for a

long time after the machine is shut off, to cause severe

burns. DO NOT touch these parts of the machine until

they have cooled.

WARNING! Injury can occur to the eyes and body while

using the machine. Safety goggles, safety shoes, and

safety clothing are recommended while operating the

machine.

WARNING! Machine vibration may cause tingling

or numbness in the fingers or hands. Gloves are

recommended to reduce machine vibration. If tingling or

numbness persists, shut off the machine. If the vibration

is caused by loose parts, adjust or tighten these parts

before using the machine again.

WARNING! DO NOT use this machine to scrub on an

incline. This machine is designed to scrub on a flat level

floor.

CAUTION! Before starting machine ensure all safety

devices are in place and functioning properly. DO NOT

operate this machine unless all covers, skirts and

guards are properly installed.

CAUTION! DO NOT use this machine to vacuum

inflammable, toxic, and/or corrosive liquids and powders.

CAUTION! DO NOT operate machine unless trained and

authorized. DO NOT operate machine unless you have

read and understand the operation manual. DO NOT

operate machine in flammable or explosive areas.

CAUTION! When using machine, go slowly on inclines or

slippery surfaces. Use care when operating machine in

reverse.

CAUTION! Follow all manufacturers instructions on

chemical product containers when handling, mixing, or

using chemical products.

CAUTION! When servicing machine, stay clear of moving

parts. DO NOT wear loose clothing when working

on machine. Block machine wheels before raising or

jacking up machine. Use hoist stands that will support

the weight of the machine. Wear eye and ear protection

when using pressurized air or water. Disconnect

battery connections before servicing machine. Use only

replacement parts supplied by Amano Pioneer Eclipse

or an Amano Pioneer Eclipse Authorized Distributor or

Service Center.

CAUTION! When loading or unloading machine onto or

off a truck or trailer, turn machine OFF. Only use a truck

or trailer that will support the weight of the machine

to transport. DO NOT push the machine onto or off a

truck or trailer unless the load height is 15 in (380mm)

or less from the ground. Block machine wheels when

transporting. Tie the machine down securely to truck or

trailer when transporting.

CAUTION! When draining liquids from the machine, follow

all local and federal waste disposal standards.

This Machine is Manufactured for

Commercial use only.

This machine is designed and manufactured for

indoor use on hard floor surfaces. Amano Pioneer

Eclipse does not recommend use of this machine in

any environment other than an indoor environment.

This battery powered floor machine is designed and

manufactured for commercial floor cleaning only. This

machine is designed to clean most modern types of

floors including composition tile, stone, marble, terrazzo,

and resilient floor covering, and some coated wood

floors.

Operator Responsibility

The operator is responsible for performing the

recommended daily maintenance and checkups of the

machine to keep it in good working condition. The

operator must inform the service mechanic or supervisor

when recommended maintenance procedures are

required as prescribed in the MAINTENANCE section of

this manual.

Read this manual carefully before operating this

machine.

FOR SAFETY: Do not operate machine before reading

and understanding the operation manual.

Check the machine for shipping damage.

Keep your machine regularly maintained by following

the maintenance information in this manual. We

recommend taking advantage of a service contract from

your Amano Pioneer Eclipse Authorized Distributor or

Service Center.

Order parts and supplies only from an Authorized

Amano Pioneer Eclipse Distributor. Use the parts

illustration section of your manual when ordering parts.

During and after operation, perform the recommended

daily and hourly procedures outlined in the Maintenance

Chart.

Test for Operator-Ear Sound Pressure Level

Amano Pioneer Eclipse measures and rates the

operator-ear sound pressure level for hand-guided floor

treatment and floor cleaning machines for industrial use.

All tests are performed in accordance with European

Machinery Directive (2006/42/EC).

Outdoor test area consists of a flat open space free

from effects of signboards, buildings or hillsides for at

least 15m (50ft) from the center of the test surface.

Indoor tests are conducted in a semi-anechoic or

sound deadening room.

The test surface is a single sheet of floor covering at

least 1m (3.3ft) wider and longer than the equipment

being tested. In order to not affect the sound

reading, the observer taking readings is at least 2m

(6.6ft) from the equipment being tested, or standing

directly behind the operator.

All machines are tested while stationary and centered

on the test surface. With the traction drive in neutral

(where applicable) the test is conducted with the

machine at maximum engine or motor speed as

specified by the manufacturer.

The operator is located in the normal operating

position with the microphone or meter supported

independent of the machine, 1, 68m (66in) above

the test surface, 25cm (10in) to the right and left

centerline of the operators position, an 20cm (8in) to

the rear most point of the handle, with the handle in

the most forward position.

The sound level meter is observed for a minimum of

five seconds or until a stabilized reading is obtain.

The maximum repeatable sound level observed

during the test at each microphone position is

recorded and documented.

Test for Hand-Arm Vibration at the Grip

Surface of Hand-Guided Machinery

Amano Pioneer Eclipse measures and rates the

vibration at the machine-hand contact surface of

hand-guided machines that are provided with handles

in accordance with European Machinery Directive

(2006/42/EC).

The test area consists of a flat open floor area that

allows the machine to be operated normally

The transducer is mounted firmly at a point halfway

along the length of the handle where the handle

would normally be held.

Machines are tested while stationary, with all

mechanisms necessary for the equipment to perform

its intended functions engaged and the traction drive

in neutral (if applicable). The machine will be tested

at maximum engine or motor speed as specified by

the manufacturer of the subject machine.

The measurements are recorded from the dominant

axis.

Unpacking the Machine

Unpack the machine with caution. The machine is

shipped boxed on a wooden pallet. To unpack machine:

1. Cut and remove bands holding the box to the pallet.

2. Remove staples attaching the box to the platform at

the bottom edge of the box.

3. With two people, one at either end of the box, lift box

straight up and off machine.

4. Remove any loose or miscellaneous items that are

not strapped to the pallet.

5. Cut and remove bands securing the machine to the

pallet.

6. Carefully take the machine off of the pallet by means

of a wooden or metallic ramp.

7. Cut and remove bands securing the batteries (if

applicable) from the pallet.

8. Open the battery cover and remove any components

that may be inside the battery compartment.

9. Check machine for any damage that may have

occurred during transport.

10. Read carefully the contents of this operators manual.

11. Install the batteries (See the “Installing Batteries”

section).

Transporting the Machine

When shipping the machine, make sure the batteries are

disconnected. It is recommended that the batteries be

removed from the machine during transport. Remove

the splash skirt, pad/brush, and squeegee before

loading to prevent damage to these components. Secure

the machine to the transporting vehicle so that it does

not move during transport. Always engage the parking

brake while the machine is being transported. For a

longer transport, it is recommended to pack the machine

in its original box, with the batteries removed.

To repack the machine, refer to the “Unpacking the

Machine” section, using the original packing materials

and container.

Installing Batteries

Check the batteries for any damage prior to installation.

Make sure there are no cracks or other external

damage.

1. Disconnect the battery plug from the back of the

machine.

2. Lift up the battery cover to access the battery

compartment.

3. Place the batteries in the battery compartment as

shown.

4. Clean the battery terminals and battery cables. Apply

a film of dielectric grease to terminals.

DANGER! Incorrect connection of batteries can

cause an explosion and/or serious injury.

5. Connect the batteries as shown in the battery

connection diagram.

Note: Red Cables are (+) Positive & Black Cables

are (-) Negative.

6. Double check the battery connections.

7. Connect the battery plug at the back of the machine

to the machine.

PROPOSITION 65 WARNING

Battery posts, terminals, and related

accessories contain lead and lead

compounds, chemicals known to the State of

California to cause cancer and reproductive

harm. Wash hands after handling.

Machine Preparation

Solution

Tank Fill

Recovery

Tank Access

Recovery

Tank

Solution

Tank

Solution

Adjustment

Lever

Pad / Brush

Lift Pedal

Squeegee

Lift Lever

Recovery Tank

Clean Out

Solution Tank

Drain Hose

Recovery Tank

Drain Hose

Main Key

Switch Battery

Level

Indicator

Vacuum

Switch

Pad Motor

Switch

Parking

Brake

Traction

Forward

Lever

Traction

Breaker

Parking

Brake

Latch

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