AMF-BRUNS LINEARLIFT AL1 Manuale utente

Operating Instructions

LINEAR LIFT AL1

www.amf-bruns.de

Foreword

Linear Lift AL1 Page 3 of 76

Foreword

Dear Reader,

these Operating Instructions serve to provide all infor-

mation required for the safe use of the Linear Lift.

The Linear Lift is designed and constructed in accordance

with state of the art technology and recognised safety

standards. Persons and materials can however be endan-

gered, as not all danger areas can be eliminated if the

functional capability is to be maintained. Accidents caused

by these dangers can however be prevented by strictly

observing these Operating Instructions. Over and above

this, the operational efficiency of your Linear Lift can be

used to the full and unnecessary faults can be prevented.

After reading these Operating Instructions for the first time,

keep them in a safe place for future reference over the en-

tire lifetime of the Linear Lift. Chapter 11 of these Operating

Instructions contains an Inspection Log that is required by

the technical expert for his / her annual inspection of the

Linear Lift.

If you sell the Linear Lift, hand these Operating Instructions

over to the new owner.

All details, figures and dimensions contained in these Op-

erating Instructions are non-binding. No claims in any form

can be derived from these.

This document must not be reproduced or duplicated, in

full or in part, without the prior, written permission of the

manufacturer.

The Linear Lift must never be converted or modified in any

way, without seeking the prior, written permission of the

manufacturer. The manufacturer will not be held responsi-

ble in any way whatsoever if conversions or modifications

are carried out without authorisation.

Use only original spare parts or spare parts which have

been approved of by the manufacturer. If spare parts other

than these are used, this can have a negative effect on the

specified characteristics, the functionality and safety of the

Linear Lift. Using non-original or unauthorised spare parts

will render the guarantee null and void.

Contact our customer service department to order spare

parts or accessories. The spare parts catalogue can be

found in the service section of our Internet site (see Chap-

ter 14, page 74).

Foreword

Page 4 of 76 Linear Lift AL1

Explanation of symbols and signs

To improve understanding, the following conventions

should be met for these Operating Instructions:

The following types of special note are used to highlight

text passages of an important nature.

DANGER!



warns of a situation of immediate danger, which will lead

to serious or fatal injuries, if not avoided.

ARNING!



warns of a potentially dangerous situation, which will

lead to serious or fatal injuries, if not avoided.

CAUTION!



warns of a potentially dangerous situation, which will

lead to slight or minor injuries or material damage if not

avoided.

TTENTION

...warns of a potentially dangerous situation, which can

cause material damage, if not avoided.

...contains general notes and useful information.

...gives a reference to important information in other sec-

ions and documents.

Some texts serve a particular purpose. These are identified

as follows:



Lists



Instructional text, e.g. a sequence of activities.

Contents

Linear Lift AL1 Page 5 of 76

Contents

Foreword................................................................. 3

Contents.................................................................. 5

1 Safety ................................................................. 7

1.1 Proper Use........................................................... 7

1.2 Improper Use .......................................................8

1.3 Personnel Requirements ......................................8

1.4 Product Monitoring...............................................9

1.5 Danger Zone ........................................................9

1.6 Safety Devices ................................................... 10

1.6.1 Guardrails ................................................ 10

1.6.2 Roll-off guard........................................... 10

1.7 Safety and Accident Prevention Regulations ...... 10

1.8 Disposal ............................................................. 12

2 Description ...................................................... 13

2.1 Layout and Function........................................... 13

2.1.1 Platform................................................... 14

2.1.2 Transfer plate .......................................... 16

2.1.3 Lifting unit .................................................17

2.1.4 Hydraulic system ......................................17

2.2 Rating Plate........................................................ 18

2.3 Technical Data ................................................... 19

2.4 Operating Controls.............................................20

3 Transportation .................................................22

4 Installation / Commissioning............................23

5 Operation .........................................................24

5.1 Safety Regulations for Operation........................24

5.2 Switching OFF in an Emergency

(Emergency Stop) ..............................................26

5.3 Switching the Linear Lift ON ...............................26

5.4 Switching the Linear Lift OFF .............................. 27

5.5 Lowering the Platform ........................................ 27

5.6 Raising the Platform ...........................................30

Contents

Page 6 of 76 Linear Lift AL1

6 Emergency Mode.............................................33

6.1 Raising in the Emergency Mode.........................33

6.2 Lowering in the Emergency Mode......................35

7 Maintenance and Repair ................................. 37

7.1 Safety Regulations for Maintenance

and Repair.......................................................... 37

7.2 Routine Maintenance Work ................................38

7.2.1 Service life of components.......................38

7.2.2 Maintenance schedule.............................38

7.2.3 Maintenance record ................................39

7.3 Functional Test of the Safety Devices.................39

7.4 Inspection of the Hydraulic Hoses......................39

7.5 Yearly Inspection................................................40

7.6 Maintenance and Inspection Record..................40

8 De-Commissioning and Conservation............. 41

9 Faults and Troubleshooting.............................42

10 Fine Adjustments .............................................45

10.1 Roll-Off Guard ....................................................45

10.2 Transfer Plate..................................................... 47

10.3 Split Platform: Adjusting the Platform

Segments...........................................................48

10.4 Elbow Joints.......................................................49

10.5 Adjusting the Panorama Platform....................... 51

10.6 Arrester Hooks...................................................54

10.7 Micro-Switches ..................................................55

11 Inspection Log .................................................60

11.1 Inspection Log Master Data Sheet ..................... 61

11.2 Inspection List ....................................................62

11.3 Inspection Results ..............................................63

12 Electrical Circuit Diagrams ...............................71

13 Hydraulic Circuit Diagram................................ 73

14 Customer Service ............................................ 74

15 Declaration of Conformity ............................... 75

Safety

Linear Lift AL1 Page 7 of 76

1 Safety

CAUTION!

There are a number of risks of suffering personal injury and

material damage involved in the operation and mainte-

nance of the Linear Lift.

Therefore:

 It is imperative, that these Operating Instructions are

read thoroughly before operating your Linear Lift. Al-

ways observe the notes and information contained

therein, in particular the safety instructions.

 If these Operating Instructions or parts thereof are lost

or become illegible, please request a new copy from the

manufacturer.

Prerequisite to the safe handling and trouble-free opera-

tion of the Linear Lift is a thorough knowledge of the appli-

cable safety information and the safety regulations.

It is therefore imperative that this Chapter is read thor-

oughly before operating the Linear Lift and that the instruc-

tions and warnings herein are strictly observed. The safety

information and warnings, given at the appropriate places

in the following Chapters, must also be strictly observed.

The manufacturer will not be held responsible if safety in-

formation and warnings are not observed.

In addition to the information given in these Operating In-

structions, local legislative regulations must be taken into

consideration, in particular those regarding safety and ac-

cident prevention.

1.1 Proper Use

The Linear Lift must only be used for lifting and lowering

disabled persons seated in wheelchairs or empty wheel-

chairs. By using the Linear Lift, persons can be embarked

into or disembarked from the vehicle to which it is fitted.

When doing so, the Linear Lift is operated by an accompa-

nying person who does not ride on the platform. Unless of

course the person in the wheelchair is also the driver of

the vehicle.

Proper use also includes strictly adhering to the infor-

mation given in these Operating Instructions.

Safety

Page 8 of 76 Linear Lift AL1

ARNING!

If the Linear Lift is used for any other purpose than that

described above, this may result in dangerous situations

or persons or material damage being caused.

Therefore:

 Only use the Linear Lift for the purpose for which it was

intended.

 Always adhere to information given in these Operating

Instructions.

 Do not use the Linear Lift for any other purposes, par-

ticularly those given in Section 1.2. These are deemed to

be improper use.

1.2 Improper Use

Any type of use, other than that mentioned in section 1.1 is

deemed to be improper use.

The Linear Lift is deemed to be improperly used if for ex-

ample:

 for lifting and lowering goods (exception: empty wheel-

chairs),

 for lifting and lowering persons who are not seated in a

wheelchair,

 it is used as a link bridge or

 it is used by incompetent persons.

1.3 Personnel Requirements

The Linear Lift must only be handled by persons who:

 who are of legal age,

 have been instructed in how to operate the Linear Lift,

 have read and understood these Operating Instructions,

 have proven their ability to operate the Linear Lift to the

vehicle's owner,

 have been expressly assigned by the vehicle's owner to

operate the Linear Lift,

 have the technical knowledge to operate the wheel-

chair's brakes and switch the motors of electrically driv-

en wheelchairs ON and OFF and

 who are in a position to adapt themselves to the par-

ticular behaviour and needs of disabled persons.

Safety

Linear Lift AL1 Page 9 of 76

Transportation, installation, commissioning, maintenance,

repair, fault finding and disposal of the Linear Lift must only

be carried out by persons with the corresponding technical

training and experience.

1.4 Product Monitoring

Please contact AMF-Bruns GmbH & Co. KG immediately if

faults or problems are encountered when operating your

Linear Lift or if accidents or "near-misses" occur.

AMF-Bruns will effect a solution to the problem with your

help and the knowledge gained will flow into future pro-

jects.

NOTE

Guarantee work on the Linear Lift must only be carried out

with the prior agreement of AMF-Bruns GmbH & Co. KG.

The costs of such work will not be accepted by AMF-Bruns

without prior agreement.

If damage occurs, AMF-Bruns GmbH & Co. KG will require

he serial number, the year built as well as a description o

he damage and if possible, a photograph of the damage.

1.5 Danger Zone

The danger zone is any area on, below or within the range

of movement of the platform, as well as around the drive

and carrier system, in which persons are exposed to the

risk of injury or damage to health.

CAUTION!

Risk of injury through movements of the Linear Lift.

There are a number of risks of personal injury if standing

within the danger zone.

Therefore:



Only operate the Linear Lift if there are no persons

standing within the danger zone.



Keep the danger zone under observation and stop the

Linear Lift if any persons enter the danger zone.

Safety

Page 10 of 76 Linear Lift AL1

1.6 Safety Devices

1.6.1 Guardrails

The guardrails fold down to the horizontal position, togeth-

er with the platform, when the Linear Lift’s platform is low-

ered from the stowed position to the deployed position.

They provide support for the passenger and increase the

sense of security when the platform is being raised or low-

ered.

1.6.2 Roll-off guard

A roll-off guard is fitted to the side of the platform furthest

from the vehicle. When the platform is raised, the roll-off

guard rises automatically and latches in position. This pre-

vents the passenger in their wheelchair from rolling off the

platform.

1.7 Safety and Accident Prevention

Regulations

Adhere to the following notes in order to prevent personal

injuries and material damage. Also adhere also to the rele-

vant safety and accident prevention regulations laid down

by the trade associations.

 The Linear Lift must only be operated if all safety and

protective devices are correctly fitted (see Section 1.6,

page 10). Such devices must only be removed in order

to enable maintenance and repair work to be carried

out. All safety and protective devices must be replaced

immediately after such work has been completed. If

they are not replaced correctly, there is a high risk of in-

jury.

 The Linear Lift must only be used for the purpose for

which it is intended, otherwise dangerous situations,

with resultant injuries, may occur (Proper use: see Sec-

tion 1.1, page 7).

 The owner is responsible for ensuring that proper use is

adhered to, in particular that the Linear Lift is only oper-

ated by authorised persons.

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