Applied Motion Products Si5580 Manuale utente

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User’s Manual

Si5580

Programmable Step Motor Driver

motors • drives • controls

Si5580

Step Motor Driver

POWER

TEMP

SHORT

B–

B+

A–

A+

MOTOR

POWER

PC/MMI LIMITS

STOP

IN 1

IN 2

IN 3

IN 4

JOG CW

JOG CCW

IN/JOG COM

CW+

CW-

CCW+

CCW-

OUT 1+

OUT 1-

OUT 2+

OUT 2-

OUT 3+

OUT 3-

FAULT+

FAULT-

90V pk

920-0036B 7/7/10

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Contents

Introduction 3

Features 3

Getting Started 4

Connecting the AC Line 5

Installing an AC Line Cord 7

Connecting the Motor 8

Connecting to the PC 10

Jogging 11

Limit Switches 11

Wiring a Mechanical Limit Switch 12

Wiring a Limit Sensor 12

Wiring Inputs 13

Wiring Outputs 15

Faults and Alarms 16

Using the Fault Output 16

Alarm Codes 17

Microstepping 17

Mounting the Drive 18

Mounting the Optional MMI 18

Mechanical Outline 20

Mechanical Outline - Optional MMI 21

Technical Speciﬁcations 22

Recommended Motors 23

Block Diagram 23

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Introduction

Thank you for selecting an Applied Motion Products motor control. We hope our dedication to per-

formance, quality and economy will make your motion control project successful. If there’s anything

we can do to improve our products or help you use them better, please call or fax. We’d like to hear

from you. Our phone number is (800) 525-1609 or you can reach us by fax at (831) 761–6544.

Features

• Powerful, precise and efﬁcient MOSFET driver providing up to 5.5 amps per phase

and microstepping to 50,800 steps per revolution.

• Reliable, efﬁcient, low noise 80 VDC linear, toroidal power supply.

• Powerful, ﬂexible, easy to use indexer.

• Connects by a simple cable to your PC for programming (cable included).

• Microsoft WindowsTM-based software for easy set up and programming.

• Eight inputs for interacting with the user and other equipment.

• Three outputs for coordinating external equipment.

• Accepts 110 or 220 volts AC power (factory preset for 110 volts).

• Sturdy 3 x 8 x 5.3 inch metal case with integral heat sink.

Mounting brackets included.

•I/O is optically isolated, 5-24 V, sinking or sourcing signals. PC/MMI port is RS-

232.

• Pluggable screw terminal connectors for I/O, motor and AC power

(all mating connectors included).

• Three LEDs indicate power, drive and indexer status.

• Overcurrent (short circuit) and over temperature protection.

• Optional man machine interface (MMI) allows operator to enter distances, speeds,

cycle counts and more.

• CE and TUV compliant

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Getting Started

To use your Si5580 motor control, you will need the following:

a power cable (line cord)•

a compatible step motor•

a small ﬂat blade screwdriver for tightening the connectors - an Applied Motion Products screw-•

driver suitable for this purpose is included with your drive.

a personal computer running Windows 3.2, 95, 98, NT, W2K, XP, Vista or Vista64, with a 9 pin•

serial port (486 or better with 8 MB RAM recommended)

the Si Programmer• TM software that came with your Si5580

the programming cable and adapter that came with your Si5580•

Si Programmer• TM software manual

The sketch below shows where to ﬁnd the important connection and adjustment points. Please

examine it now.

All mating connectors are included.

Si5580

Step Motor Driver

POWER

TEMP

SHORT

B–

B+

A–

A+

MOTOR

POWER

PC/MMI LIMITS

STOP

IN 1

IN 2

IN 3

IN 4

JOG CW

JOG CCW

IN/JOG COM

CW+

CW-

CCW+

CCW-

OUT 1+

OUT 1-

OUT 2+

OUT 2-

OUT 3+

OUT 3-

FAULT+

FAULT-

90V pk

I/O Connector

inputs 1-4

jog cw, ccw

I/O Connector

cw, ccw limits

I/O Connector

outputs 1-3

fault output

LEDs

power

overtemp

overcurrent

RS232 connector

mmi

AC power connector

Motor connector

STOP button

Always use the blue & white

Applied Motion screwdriver

with the above I/O connectors.

Larger screwdrivers may remove

the plastic dimples that prevent

the screws from falling out.

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2 screws (medium length)

2 screws

(shortest

length)

2 screws

3 screws on

top (longest

length)

Connecting the AC Line

The Si5580 is set for 110 VAC operation at the factory. If you use 110 VAC power, all you need to do

is install a power cord and plug it in (skip to Installing an AC Line Cord). If you plan to use 220

VAC power, follow the instructions below.

Note: If you plan to hard wire the Si5580 to AC power, consult a qualiﬁed electrician and observe all

building and electrical codes. AC power can be dangerous.

220 VAC Instructions

In order to use 220 volts, you’ll need to set the 110/220 VAC switch to the correct position and install

the correct fuse.

1) Remove all mating connectors from the drive.

2) Set the drive on its side, with the aluminum heat sink ﬁns up.

3) With a medium-sized phillips screwdriver, remove the eight screws at the perimeter of the case and

the three screws that connect the heat sink to the internal heat bar, keeping track of which screws

go where. See the diagram below.

Note: Do not remove the 1/4-20 Allen head screw that connects the heat sink to the internal trans-

former.

4) Separate the heat sink assembly from the cover and note how the wires are routed to the PC board.

There are labels on the PC board to assist you.

5) Disconnect the two sets of wires connecting the heat sink/transformer assembly to the chassis/PC

board. The 110/220 VAC SWITCH is located on the PC board, near the AC power connector. See

diagram on page 6.

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6) Remove the 110 VAC fuse and install the 220 VAC fuse that came with your drive. There is a label

inside the drive that gives the correct fuse values.

7) Place the voltage selector switch in the correct position according to the labels on the printed

circuit board near the switch. See the diagram above.

8) Re-assemble the chassis/PC board assembly to the heat sink/transformer assembly by following

steps 4 & 5 in reverse. Again, pay close attention to the correct orientation of the two sets of wires

connecting these assemblies.

9) Install and tighten the screws removed in step 3. Use the correct length screw according to the

hole location.

You are done converting your drive to 220 VAC operation and

are now ready to install the AC line cord.

CN1 110V

220V

CN3

C23

CN1 110V

220V

CN3

C23

FUSE

110/220 VAC

SWITCH

AC POWER

CONNECTOR

PC BOARD

Switch set for 220 VAC Switch set for 110 VAC

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•ConnecttheblackorbrownwiretotheSi5580“L”terminaloftheACpowerconnector.Thatisthe

line,or“hot”connection.

•Connectthewhiteorbluewiretoneutral.That’sthe“N”terminal.

•Finally,andmostimportantly,connectthegreenwiretotheGNDterminal.Thatconnectsthe

Si5580 metal enclosure and DC power supply ground to earth ground.

Always unplug the line cord from the wall before attaching it

to the Si5580

To Earth Ground

To Neutral

To Line (Hot)

To Earth Ground

To Neutral

To Line (Hot)

"Old Style"

AC Power Plug

"New Style"

AC Power Plug

Installing an AC Line Cord

Remove about 5 mm (3/16 inches) of insulation from each of the three wires of your line cord. (That’s

right, three wires. For safety, always use a three wire power cord on anything with a metal case.)

Depending on where you got your power cord, it may have black, white and green wires or brown/

blue/green.

TheACpowerplugthatwasshippedwithyourSi5580mightbeoneoftwotypes.The“oldstyle”is

showninthediagrambelow,ontheleft.The“newstyle”,shownontheright,comeswithaninsulat-

ing rubber boot.

Make sure you follow the proper sketch for your connector style.

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A+

A–

B+

B– NC

lead

motor

Red Black

Red/

Wht

Green

Grn/Wht

White A+

A–

B+B– NC

lead

motor

Grn/Wht

White

Green

Red

Red/

Wht

Black

6 Leads Series Connected 6 Leads Center Tap Connected

Six lead motors can be connected in series or center tap. In series mode, motors produce more

torque at low speeds, but cannot run as fast as in the center tap conﬁguration. In series operation, the

motor should be operated at 30% less than the rated current to prevent overheating. Wiring diagrams

for both connection methods are shown below.

Note: NC means not connected to anything.

A+

A–

B+ B–

lead

motor

Red

Blue

Yellow White

4 Leads

Connecting the Motor

Never connect the motor to the driver when the AC power is on.

Secure any unused motor leads.

Never disconnect the motor while the AC power is on.

Never connect motor leads to ground or to a power supply.

You must now decide how to connect your motor to the

drive.

Four lead motors can only be connected one way.

Please follow the sketch at the right.

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Eight lead motors can also be connected in two ways: series and parallel. As with six lead motors,

series operation gives you more torque at low speeds and less torque at high speeds. In series opera-

tion, the motor should be operated at 30% less than the rated current to prevent overheating. The

wiring diagrams for eight lead motors are shown below.

A+

A–

B+ B–

lead

motor

8 Leads Series Connected 8 Leads Parallel Connected

A+

A–

B+ B–

lead

motor

Orange

Org/Wht

Blk/Wht

Black

Red Red/

Wht Yel/

Wht

Yellow

Orange

Org/

Wht

Blk/Wht

Black

Red

Red/Wht

Yel/

Wht

Yel

low

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