3
940 Powerig® (HK496)
1. Ahalfhourlonghands-ontrainingsessionwithqualied
personnel is recommended before using Huck equipment.
2. Huck equipment must be maintained in a safe working
condition at all times. Tools and hoses should be inspected
at the beginning of each shift/day for damage or wear. Any
repairshouldbedonebyaqualiedrepairmantrainedon
Huck procedures.
3. Repairman and Operator must read manual prior to using
equipment. Warning and Caution stickers/labels supplied
with equipment must be understood before connecting
equipment to any primary power supply. As applicable, each
ofthesectionsinthismanualhavespecicsafetyandother
information.
4. ReadMSDSSpecicationsbeforeservicingthetool.MSDS
Specicationsareavailablefromtheproductmanufactureror
your Huck representative.
5. When repairing or operating Huck installation equipment,
always wear approved eye protection. Where applicable,
refer to ANSI Z87.1 - 2003
6. Only genuine Huck parts shall be used for replacements or
spares. Use of any other parts can result in tooling damage
or personal injury.
7. Ifapartafxedwithwarninglabelsisreplaced,orlabels
are missing or damaged, the end user is responsible for
replacement. Refer to assembly drawing and parts list for
replacement part number and proper placement.
8. Disconnect primary power source before performing
maintenance on Huck equipment or changing Nose
Assembly.
9. Tools and hoses should be inspected for leaks at the
beginning of each shift/day. If any equipment shows signs of
damage, wear, or leakage, do not connect it to the primary
power supply.
10. Mounting hardware should be checked at the beginning of
each shift/day.
11. Make sure proper power source is used at all times.
12. Release tool trigger if power supply is interrupted.
13.Toolsarenottobeusedinanexplosiveenvironmentunless
specicallydesignedtodoso.
14.Neverremoveanysafetyguardsorpintaildeectors.
15.Whereapplicable,ensuredeectororpintailcollectoris
installed and operating prior to use.
16. Never install a fastener in free air. Personal injury from
fastener ejecting may occur.
17. Where applicable, always clear spent pintail out of nose
assemblybeforeinstallingthenextfastener.
18. There is possibility of forcible ejection of pintails or spent
mandrels from front of tool.
19. Check clearance between trigger and work piece to ensure
there is no pinch point when tool is activated. Remote
triggers are available for hydraulic tooling if pinch point is
unavoidable.
20. Unsuitable postures may not allow counteracting of normal
expectedmovementoftool.
21. Do not abuse tool by dropping or using it as a hammer.
Never use hydraulic or air lines as a handle or to bend or pry
the tool. Reasonable care of installation tools by operators is
animportantfactorinmaintainingtoolefciency,eliminating
downtime, and in preventing an accident which may cause
severe personal injury.
22. Never place hands between nose assembly and work piece.
Keep hands clear from front of tool.
23. There is a risk of crushing if tool is cycled without Nose
Assembly installed.
24. Tools with ejector rods should never be cycled with out nose
assembly installed.
25. When two piece lock bolts are being used always make sure
the collar orientation is correct. See fastener data sheet for
correct positioning.
26. Tool is only to be used as stated in this manual. Any other
use is prohibited.
27. There is a risk of whipping compressed air hose if tool is
pneudraulic or pneumatic.
28. Release the trigger in case of failure of air supply or hydraulic
supply.
29.Useonlyuidsorlubricantsrecommended.
30. Disposal instruction: Disassemble and recycle steel, aluminum
andplasticparts,anddrainanddisposeofhydraulicuidin
accordance with local lawful and safe practices.
31. Iftoolisxedtoasuspensiondevice,ensurethatthedevice
is secure prior to operating the tool.
NOTE: Where the following trade names are used in this manual:
DEXRON is a registered trademark of General Motors Corporation.
Loctite is a registered trademark of Henkel Corporation, U.S.A.
LUBRIPLATE is a registered trademark of Fiske Brothers Rening Co.
MERCON is a registered trademark of Ford Motor Corp.
Never-Seez is a registered trademark of Bostik, Inc.
Quintolubric is a registered trademark of Quaker Chemical Corp.
Slic-tite is a registered trademark of LA-CO Industries, Inc.
Teon is a registered trademark of E. I. du Pont de Nemours and
Company.
Threadmate is a registered trademark of Parker Intangibles LLC.
TRUARC is a trademark of TRUARC Co. LLC.
Vibra-Tite is a registered trademark of ND Industries, Inc. USA.
Safety Instructions
GLOSSARY OF TERMS AND SYMBOLS:
- Product complies with requirements set forth
by the relevant European directives.
- Read manual prior to using this equipment.
- Eye protection is required while using this
equipment.
- Hearing protection is required while using this
equipment.
Notes: are reminders of required procedures.
Bold, Italic type, and underline:emphasizeaspecic
instruction.
WARNINGS: Must be understood to avoid
severe personal injury.
CAUTIONS: Show conditions that will damage
equipment or structure.
