ARJO HUNTLEIGH KWIKtrak Guida all'installazione

KWIKtrak 4-Post 

Semi-Permanent Rack Assembly

Assembling Instructions

001.11950.EN rev. 2 • December 2011

Design Policy and Copyright

® and ™ are trademarks belonging to the ArjoHuntleigh group

of companies.

As our policy is one of continuous improvement, we reserve the

right to modify designs without

prior notice.The content of this publication may not be copied

either whole or in part without

the consent of ArjoHuntleigh.

General Information....................................................................4

Forward ....................................................................................4

Service and Support .................................................................4

Supplier Information................................................................5

Definitions Used in this Manual ..............................................5

Intended Use ............................................................................5

Verifying the Package Contents upon Receipt.........................5

How to Use this Manual ..........................................................5

Safety Instructions .......................................................................6

Safety Instructions and Warnings ............................................6

Part Designation...........................................................................7

Semi-Permanent Rack System.................................................7

Required Tools .........................................................................8

Assembling Instructions..............................................................9

Assembling the 4-Post Rack ....................................................9

Specifications................................................................................20

Table of Contents

Forward

Please read this manual in its entirety before using

your ArjoHuntleigh Semi-Permanent Rack

system. The information in this manual is crucial

to the proper operation and maintenance of the

equipment, and will help protect your product as

well as ensure that the equipment performs to

your satisfaction. Lifting a person always presents

a potential risk. Some of the information in this

manual is important for your safety and must be

read and understood to help prevent injuries.

ArjoHuntleigh strongly advises and warns that to

avoid injuries that can be attributed to the use of

inadequate parts, only parts designated by

ArjoHuntleigh should be used on equipment and

other appliances supplied by ArjoHuntleigh.

Furthermore, unauthorized modifications on any

ArjoHuntleigh equipment may affect its safety.

ArjoHuntleigh will not be held responsible for any

accidents, incidents or deficiencies of

performance that occur as a result of any

unauthorized modification to its products.

Service and Support

If you require further information, please contact

your local ArjoHuntleigh representative who can

offer comprehensive support and service

programs to maximize the long-term reliability,

safety and value of the product. You could also

contact your local ArjoHuntleigh representative

for replacement parts. Your service representative

stocks the parts you will need.

Additional copies of this manual can be purchased

from your local ArjoHuntleigh representative.

When ordering, include the user manual product

number (see front page) and equipment

identification number.

General Information

Thank you for purchasing the

ArjoHuntleigh Semi-

Permanent Rack system.

Your Semi-Permanent Rack

system is part of a series of

quality products designed

specially for home care,

nursing homes and other

health care uses.

We are dedicated to serving

your needs and providing the

best products available along

with training that will bring

your staff the maximum

benefit from every

ArjoHuntleigh product.

Please read this manual

thoroughly, and contact us if

you have any questions about

the operation or maintenance

of your ArjoHuntleigh

equipment.

General Information

Supplier Information

This product has been manufactured by:



ArjoHuntleigh AB

Verkstadsvägen5

24138Eslöv

SWEDEN

Definitions Used in this Manual

Means: Failure to understand and follow

these instructions may result in injury to

yourself and others.

Means: Failure to follow these instructions

may cause damage to the product(s).

Means: This is important information

regarding the correct use of the equipment.

Intended Use

The ArjoHuntleigh Semi-Permanent Rack

system is designed to be used as a

temporary or permanent free standing

system from which to transfer patients using

one of ArjoHuntleigh’s ceiling lifts.

Verifying the Package Contents

upon Receipt

Upon receipt of the equipment, verify it

against the packing list to ensure it is

complete and inspect the equipment for

possible damage due to shipping. If there is

any damage, DO NOT USE the equipment

WARNING:

CAUTION:

NOTE:

and notify the carrier immediately to file a

claim. Provide complete information

concerning damage claims or shipping

errors to your local ArjoHuntleigh

representative. Include all equipment

identification numbers and group part

numbers (if any) as described above along

with a full description of damaged parts.

How to Use this Manual

To ensure the safe operation of the

ArjoHuntleigh Semi-Permanent Rack

system, read the entire manual carefully

before installing or servicing this

equipment.

If anything is not completely understood,

please contact your local ArjoHuntleigh

representative for more details. Failure to

comply with warnings in this manual may

result in injuries.

WARNING: Do not attempt to use this

equipment without fully understanding the

information contained in this manual.

The equipment must be used in accordance

with these safety instructions.

Anyone using the equipment must also have

read and understood the instructions in this

manual. If there is anything you are not sure

about, contact your local ArjoHuntleigh

representative.

Safety Instructions and Warnings

• The Semi-Permanent Rack system

installation must be performed by two

persons.

• All track ends must have a KWIKtrak

autolock stopper in place and secured.

• The Semi-Permanent Rack system is

designed to be used with all KWIKtrak

lifts having a service weight load rated

to a maximum of 600 lb.

• Make sure all components are present

(see table on page 7) .

• Follow the assembly procedure

sequence.

• Use each and every one of the parts –

DO NOT leave any out.

• This equipment must be used by a

caregiver with proper training to work

with the patient to be transferred.

• When performing a transfer, do not

allow the patient to swing on the rack.

WARNING: The maximum track length for

this system is determined by the lift in use,

as well as the track size. See Fig. 1. for

details.

Fig. 1

Maximum Mobile Track Span VS

Lift Capacity & Track Style

Track

Lift

Capacity 90 mm 140 mm 180 mm

200 Kg

(440 lb)

3 m

(9 ft 10 in)

4.5 m

(14 ft 9 in)

6 m

(19 ft 8 in)

270 Kg

(600 lb) 3.5 m

(11 ft 6 in)

4.5 m

(14 ft 9 in)

WARNING: Firmly tighten all fasteners.

Periodically inspect and retighten fasteners

to a torque of 20 N•m (15 lbf•ft) as required.

Safety Instructions

Semi-Permanent Rack System

Fig. 2

Item # Description Quantity

1Post 4

2 Corner bracket assembly 1

3 Parallel track (X) 2

4 Parallel track (Y) 2

5 Autolock end stoppers 6

6 XY trolley 1

7 Mobile track (X) 1

8Plastic end cap 6, 10 or 12, according to model

Plastic end cap (halves - for kit including H140 rails

2 or 6, according to model

9 Adjustable levelling feet 4

10 Hex bolt with lockwasher & plastic cap 8

Part Designation

Sold Separately

Fig. 3

Required Tools

5 mm Allen key 17 mm hexagonal key

6 mm Allen key Bubble level

8 mm Allen key

TROLLEY FOR PORTABLE LIFT

700.10650

CHARGER INTERFACE

FOR FIXED CEILING LIFT

700.15510

NOTE: Installation instructions for the charger interface for fixed ceiling lifts are included with

the Charger Interface Kit.

Assembling Instructions

Assembling the 4-Post Rack

Post Assembly- Corner Brackets

Each set of pressure plates are assembled to the corner brackets prior to delivery.

1. Please verify the following (see Fig. 4):

• Check if pressure plates are attached to the corner bracket with two M12 x 30 socket

low-head bolts.

• Verify that the lockwashers are installed at their proper place as shown.

Fig. 4

2. Fasten the corner bracket assembly to the top of each post. Do so for all four posts.

• Properly insert the two screws (M10 x 75 HEX) through the post and tighten to a torque

of 20 N•m (15 lbf•ft). Secure them with the corresponding locknuts using a 17 mm

socket tool or hexagonal key.

• Verify that the lockwashers are installed at their proper place as shown.

NOTE: At this stage, there is no need to tighten this part of the assembly.

Assembling Instructions

Post Assembly - Levelling Feet

3. Make sure that the levelling feet turn easily and without friction.

• Verify that the M6 x 10 HC screws (part #000.03030) does not protrude into the inner

cavity of the levelling feet before attempting to insert the posts.

Fig. 5

4. Adjust the bottom part of the levelling feet so that there is about 10 mm (3/8 in) play. Insert

each post within its corresponding levelling foot.

Fig. 6

M6 x 10 HC

screws

Screws must

not protrude

into inner

cavity when

post is

inserted.

10 mm

(3/8 in)

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