ASTEC KPI-JCI FT2640 Manuale di programmazione
TROUBLE
SHOOTING
IB-5005 4/10
TRACK MOUNTTRACK MOUNT
TRACK MOUNTTRACK MOUNT
TRACK MOUNT
Jaw CrusherJaw Crusher
Jaw CrusherJaw Crusher
Jaw Crusher
Models Covered:
FT2640TrackMountedJawCrusher
FT2650TrackMountedJawCrusher
FT3055TrackMountedJawCrusher
FF
FF
FASTAST
ASTAST
AST TRAXTRAX
TRAXTRAX
TRAX
TRTR
TRTR
TROUBLESHOOOUBLESHOO
OUBLESHOOOUBLESHOO
OUBLESHOOTINGTING
TINGTING
TING
MANUMANU
MANUMANU
MANUALAL
ALAL
AL
Printed in the USA
Allrightsreserved. Nopartofthismanualmaybereproduced
or transmitted in any form or by any means, electronic or
mechanical, including photocopying, recording or by any
informationstorageorretrievalsystem,withoutpermission
fromKolberg-Pioneer.
Thismanualcontainsoperatinginstructionsandlubrication-
maintenance information. Application of this information
shouldmaximizetheperformanceandlifeofyourequipment
andminimize downtime.
Safeandefficientoperationrequiresthat anyonewhowillbe
operatingormaintainingthisequipmentreadandunderstand
the safety, operation, maintenance and troubleshooting
informationcontainedintheoperator'smanual.
Continuingimprovementand advancement of KOLBERG-
PIONEERproductsmaycausechangestoyourequipment
which may not be reflected in this publication.
KOLBERG-PIONEER,Inc.reservestherighttomakechanges
or add improvements to its products at any time, without
incurringanyobligationtomakesuchchangesonpreviously
manufacturedequipment.
Althoughcarehasbeentakentoassuretheaccuracyofthis
publication, KOLBERG-PIONEER, Inc. does not assume
any liability for loss, damage or injury caused by errors or
omissions.
Introductory Pages AboutThisManual 0-4
BuyingReplacement Parts 0-5
Engine Chapter 1
Conveyor Chapter 2
Vibrating Feeder Chapter 3
Jaw Crusher Chapter 4
Hydraulic Chapter 5
Electrical Chapter 6
Overload Protection
System Chapter 7
0-30-3
0-30-3
0-3
ContentsContents
ContentsContents
Contents
Purpose
Thepurposeofthismanual
istohelpyougetthebestvalue
fromyourequipment. Itcando
soby helpingyou decidewhat
workmustbedone,evenifyou
decide to have it done by a
dealerservicedepartmentora
repair shop. It also provides
informationandproceduresfor
routine maintenance and
servicing.
Using the Manual
The manual is divided into
chapters which are further
divided into numbered
sections, headed inboldtype
between horizontallines. Each
section consists of
consecutively numbered
paragraphs.
About This Manual
Procedures, once
described in the text, are not
normally repeated. When it is
necessary to refer to another
chapter, the reference will be
given as chapter and section
number. Cross references
givenwithouttheword"chapter"
apply to sections and/or
paragraphs in the same
chapter. For example, "see
section 8" means in the same
chapter.
Eventhoughthismanualhas
been prepared with extreme
care,Kolberg-Pioneercannot
acceptresponsibilityforerrors
in, or omissions from, the
informationgiven.
SpecialNotations
Within this manual,
procedures or situations that
require special attention are
indicated with the words,
DANGER,WARNING,
CAUTION and IMPORTANT.
DANGER,WARNINGand
CAUTIONareusedtoindicate
proceduresorsituations where
personalsafetyisinvolved.
IMPORTANT is used to
indicatespecialproceduresor
situations which, if not
observed, could result in
damage to the equipment or
affect the operation of the
machine.
0-40-4
0-40-4
0-4
Authorized Dealer Parts
Department
Anauthorized dealer parts
department is the best source
forparts,particularlypartswhich
areuniquetothisequipment. If
you do not know who the
authorizeddealerisinyourarea
contact Kolberg-Pioneer.
Dealerships are located
throughout the United States
andsomepartsof theworld.
Buying Replacement Parts
Purchased Components
Replacement parts for
components purchased by
Kolberg-Pioneersuchas gear
reducers, electric motors and
engines are available through
your authorized dealer.
However, items like engine
parts are typically not stocked
by the dealer or Kolberg-
Pioneer.
Serial Number
Since replacement parts
manualsandlistsarecompiled
specifically for each unit, the
serialnumbersareessentialto
correctlyidentifythecomponent
required.
Typical Tail Pulley Assembly Parts Page
Typical Motor Drive Assembly Parts Page
0-50-5
0-50-5
0-5
1-11-1
1-11-1
1-1
Problem Symptom Solution
Engine shuts down. 1. Enginenotgettingenough
fuel.
1. Checkthe fuelseparator.
2. Follow instructions in
enginemanual forpriming.
Problem Symptom Solution
Plant will not start or shuts
down unexpectedly. 1. Fuses in engine fuse
holderdisconnected. 1. Check andreconnect fuse.
Problem Symptom Solution
Machine does not operate
at satisfactory speed
1. Engine not operating
properly. 1. Referto enginemanual.
2. Lowhydraulicfluid level. 2. Fillhydraulicoiltank.
3. Hydraulic system filter
partiallyplugged. 3. Clean orreplace filter.
4. Hydraulic pump worn
excessively.
5. Reliefvalve wornor stuck. 5. Repairor replacevalve.
Engine
4. Repairor replace pump.
PROBLEM: Enginewill notstartand unitmust
bemoved.
SOLUTION: Disengage the track brake.
Tools Needed
•22mmHexWrench
•1 - M6 x 1mm x 30mm bolt
Usethefollowingproceduretodisengagethe
trackbrakes.
1. Lockout/tagoutallpowertothe unit.
NOTICE
This procedure must be preformed on level
ground.
2. Placeblocking toprevent trackmovement.
3. Use the 22mm hex wrench to remove the
trackhub coverand gasket.
Blocktracks
Track hub cover
4. InstalltheM6x1mmx30mmboltintothesun
gear.
Track Hub Cover and Gasket
5. Use the installed M6 x 1mm x 30mm bolt to
pullthesungearfrom thetrackhub.
In some cases, a piece of wood and pry bar
maybe needed towork thesun gear free.
M6 x 1mm x 30mm bolt
M6 x 1mm x 30mm Bolt
Removing Sun Gear
Sun gear
Engine 1-21-2
1-21-2
1-2
6. Reinstallthegasket andtrack hubcover.
7. Repeatsteps 3-5 ontheother side.
Whenbothtrackbrakeshavebeendisengaged,
theFTunitcanbefreelytowedineitherdirection.
Gasket
Gasket
Track hub cover
Track Hub Cover
Track Brake Re-engagement
Usethefollowingproceduretore-engagethe
trackbrake.
1. Makesurethatallpowerislockedout/tagged
out.
2. Placeblocking toprevent trackmovement.
Blocktracks
NOTICE
Do not start engine or engage hydraulics
with sun gear removed as this will cause
misalignment of brake discs. Misalignment
will make re-installation of sun gear difficult.
3. Use the 22mm hex wrench to remove the
trackhub coverand gasket.
Track hub cover
Track Hub Cover and Gasket
Engine
1-31-3
1-31-3
1-3
7. Repeatsteps 3-5 ontheother side.
Whenbothtrackbrakeshavebeendisengaged,
the Fast Trax unit can be freely towed in either
direction.
5. Removethe M6x 1mmx30 mmbolt.
6. Reinstallthe gasket.
Sun gear
Sun Gear
7. Reinstallthetrackhub cover.
Gasket
Gasket
8. Use 22mm hex wrench to tighten the track
hubcover.
Track hub cover
Track Hub Cover
9. Repeat procedure for opposite side.
10.Removeblocking.
4. Insertthe sungear(with M6x 1mmx 30mm
boltstill attached)back intothe trackhub.
Themachinemayneedtoberemovedslightly
torealign gear.
Keep hands clear when re-aligning gears.
CAUTION
Engine 1-41-4
1-41-4
1-4
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