ATH Single Lift 35M Manuale utente

OPERATING INSTRUCTIONS

ATH Single Lift 35M

Manufacturer ATH-Heinl GmbH & CO.KG

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Contents

1.0 INTRODUCTION ................................................................................................................... - 3 -

1.1 General Information ........................................................................................................... - 3 -

1.2 Description ........................................................................................................................ - 4 -

1.3 Operation.......................................................................................................................... - 6 -

1.4 Technical Data .................................................................................................................. - 8 -

1.5 Scale Drawing ................................................................................................................. - 10 -

2.0 INSTALLATION ................................................................................................................... - 12 -

2.1 Transport & Storage Conditions ........................................................................................ - 12 -

2.2 Unpacking the machine .................................................................................................... - 12 -

2.3 Delivery Contents ............................................................ Fehler! Textmarke nicht definiert.

2.4 Location .......................................................................................................................... - 14 -

2.5 Fixing ............................................................................................................................. - 15 -

2.6 Electrical Connection ........................................................................................................ - 15 -

2.7 Pneumatic Connection ...................................................................................................... - 15 -

2.8 Hydraulic Connection ....................................................................................................... - 16 -

2.9 Assembly ........................................................................................................................ - 16 -

2.10 Completion of Work ...................................................................................................... - 22 -

3.0 OPERATION ....................................................................................................................... - 24 -

3.1 Operating Instructions ..................................................................................................... - 24 -

3.2 Basic Information ............................................................................................................ - 25 -

4.0 MAINTENANCE ................................................................................................................... - 26 -

4.1 Consumables for installation, maintenance and servicing..................................................... - 26 -

4.2 Safety Regulations for Oil ................................................................................................. - 27 -

4.3 Notes ............................................................................................................................. - 28 -

4.4 Maintenance or Service Plan ............................................................................................. - 28 -

4.5 Troubleshooting / Error Display and Solutions .................................................................... - 29 -

4.6 Maintenance and Service Instructions ................................................................................ - 31 -

4.7 Disposal .......................................................................................................................... - 32 -

5.0 EG-/EU-KONFORMITÄTSERKLÄRUNG / EC-/EU-DECLARATION OF CONFORMITY...................... - 33 -

6.0 APPENDIX .......................................................................................................................... - 34 -

6.1 Pneumatic circuit diagram ................................................................................................ - 34 -

6.2 Electric circuit diagram ..................................................................................................... - 35 -

6.3 Hydraulic circuit diagram .................................................................................................. - 36 -

7.0 WARRANTY CARD ............................................................................................................... - 37 -

7.1 Scope of the Product Warranty ......................................................................................... - 38 -

8.0 INSPECTION LOG ............................................................................................................... - 39 -

8.1 Installation and Handover Log .......................................................................................... - 40 -

8.2 Inspection Plan ................................................................................................................ - 41 -

8.3 Visual inspection (authorised expert) ................................................................................. - 42 -

9.0 SPARE PART BOOK ............................................................................................................. - 46 -

10.0 NOTES ............................................................................................................................... - 62 -

Manufacturer ATH-Heinl GmbH & CO.KG

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1.0 INTRODUCTION

1.1 General Information

THESE INSTRUCTIONS ARE AN INTEGRAL PART OF THE MACHINE.

THEY MUST BE READ AND UNDERSTOOD BY THE USER.

NO LIABILITY IS ASSUMED FOR ANY DAMAGES CAUSED BY FAILURE TO

FOLLOW THESE INSTRUCTIONS OR THE VALID SECURITY PROVISIONS.

WARNING: Follow the instructions to prevent injury or damage.

TIP: Provides more information on functionality and tips for using the device efficiently.

Appropriate protective clothing must be worn for all work on the described system.

Manufacturer ATH-Heinl GmbH & CO.KG

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1.2 Description

Manufacturer ATH-Heinl GmbH & CO.KG

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1. Lifting column

The lifting carriage is guided by rollers as it moves up and down the lifting column.

The hydraulic lifting cylinder and the lifting chain are also located here.

2. Lifting carriage

The lifting carriage supports the arm (load bearing equipment). It is lifted and lowered by the

hydraulic cylinder by means of chains; it is guided in the column by rollers.

3. Arm

The adjustable support arm and support plate are attached here. The length of the arm

can be adjusted.

4. Drive kit

Serves to drive and position the lift. The procedure may only be carried out when empty without a

load.

5. Control box

The complete electrical control system is located here. All buttons are protected by a front ring in

order to prevent them being pressed accidentally. Furthermore, all movements are immediately

stopped when the buttons are released (dead man’s control).

6. Hydraulic unit

The hydraulic oil is fed from the tank to the lifting cylinder by a gear pump driven by an electric

motor. The lowering valve allows the oil to flow back into the tank.

7. Base frame

Serves to stabilise the lift and contains the front rollers which drive the lift.

8. Release magnet

Electromagnet for releasing the safety catch during the lowering process.

The safety catch prevents the lift from lowering autonomously in the case of an error.

Manufacturer ATH-Heinl GmbH & CO.KG

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1.3 Operation

1. Lockable main switch

To switch the lift on and off and

to prevent operation by

unauthorised persons.

2. Operating light

Indicates whether the lift is in operation.

3. Lift button

To raise the lift.

4. Lower button

To lower the lift.

5. Park button

To park and continue to lower the lift

after it has reached the CE stop.

6. Emergency stop button

To switch the lift off in

dangerous situations.

7. Override button

Overrides the chain emergency off switch

where necessary.

8. Alarm

Warning signal when the CE stop is reached.

Manufacturer ATH-Heinl GmbH & CO.KG

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Safety instructions

HAZARD NOTE

1. The danger zone must be kept

clear when lifting and lowering

2. If there is a danger of the vehicle

falling, you must leave the danger

zone immediately

WARNING NOTE

3. Lift may only be operated by

trained personnel.

4. Ensure there are no obstacles

when lowering

5. Prevent the lifted vehicle from

swaying significantly

6. Always ensure that the lifted

vehicle is secured against

slipping.

7. Changes to the lift of any kind are

not permitted

8. Leave the danger zone when

lowering the lift

9. Work on electrical components

may only be performed by

authorised electricians.

10. Do not work on damaged lifts

11. Only authorised persons are

allowed to enter the danger zone.

GUIDING PRINCIPLES

12. Read and understand the

operating instructions before

operating the lift

13. Do not clean the lift under running

water.

14. Do not use any paint-dissolving or

aggressive detergents

Manufacturer ATH-Heinl GmbH & CO.KG

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1.4 Technical Data

The factory-set working pressure is adjusted to the maximum power rating. The pressure relief

valve must not be manipulated. Changing the settings can lead to serious damage.

If the indicated rated load cannot be lifted, please contact our

service team.

Model ATH Single Lift 35M

Load capacity 3,500 kg

Lifting time (2,000 kg) 40 s

Lowering time (2,000 kg) 45 s

Electrical system 1/230V/50 Hz or 3/400V/50 Hz

Lifting height 100-1850 mm

Control voltage DC24V

Motor 2.2 KW or 2.6 KW

Upstream fuse 1 C 16 A / 3 C 16 A

Connection cable Min. 3 x 1.5 mm² or 5 x 2.5 mm²

Protection type IP 43

Working pressure ² Approx. 120 bar

Recommended hydraulic oil

Summer: HVLP

D 46 (e.g.: ENI Precis HVLP

D 46)

Winter: HVLP-D 32

Oil quantity Approx. 6 l

Permissible sound level ≤ 76 dB

Weight 1,300 kg

Manufacturer ATH-Heinl GmbH & CO.KG

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Load distribution

Total weight of the

vehicle

Max 2/5 x Q

Max 3/5 x Q

Load

distribution

2/3

Min. 1,000 mm ²

² The load capacity of the lift is reduced at lesser distances. Please consult the manufacturer in such

cases, as well as in all other cases not foreseen in these instructions.

Manufacturer ATH-Heinl GmbH & CO.KG

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1.5 Scale Drawing

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