Atlanta Attachment Company 4300A Manuale utente

Atlanta Attachment Company

362 Industrial Park Drive

Lawrenceville, GA 30046

770-963-7369 • www.atlatt.com

Technical Manual & Parts Lists

Model 4300A

Revision 3.6 Updated May 26, 2016

From the library of: Diamond Needle Corp

Technical Manual & Parts Lists

IMPORTANT

It is important to readand understand the informationcontainedwithinthis

manual before attempting to operate the machine. Atlanta Attachment Co., Inc.

shall not be heldliable fordamage resulting frommisuse of the information

presentedwithin, and reserves the right to change the informationcontained

within, without priornotification.

ATLANTA ATTACHMENT COMPANY,INC.

Confidential and Proprietary Information

The materials contained herein are confidential and proprietary information of Atlanta

Attachment Company. In addition to any confidentiality and non-disclosure obligations that currently

exist between you and Atlanta Attachment Company, your use of these materials serves as an

acknowledgment of the confidential and proprietary nature of these materials and your duty not to make

any unauthorized use or disclosure of these materials.

All materials contained herein are additionally protected by United States Copyright law and

may not be used, disclosed, reproduced, distributed, published or sold without the express written

consent of Atlanta Attachment Company, which consent may be withheld in Atlanta Attachment

Company’s sole discretion. You may not alter or remove any copyright, trademark or other notice from

copies of these materials.

From the library of: Diamond Needle Corp

Technical Manual & Parts Lists

Contents

Important Safety Instruction....................................................................................................................... 1

Liability ...................................................................................................................................................... 2

Safety Equipment on the Machines ............................................................................................................ 3

Protective Eyewear ..................................................................................................................................... 4

Important Notices........................................................................................................................................ 5

Maintenance................................................................................................................................................ 7

Repair.......................................................................................................................................................... 8

A Word to the End User.............................................................................................................................. 9

Safety Precautions....................................................................................................................................... 9

1.- INSTALLATION MANUAL.............................................................................................................. 10

1.1.- Parts and Components...................................................................................................................... 10

1.2.- Technical Data.................................................................................................................................. 11

1.3.- Installation & Set Up........................................................................................................................ 12

1.4.- Lockout/Tagout Program................................................................................................................. 13

2.- OPERATING MANUAL.................................................................................................................... 14

2.1.- Individual Components..................................................................................................................... 14

2.1.1.- Control Panel................................................................................................................................. 14

2.1.3.- Foot Pedal EE24F163.................................................................................................................... 15

2.1.4.- Left Head Adjustment Crank......................................................................................................... 15

2.1.5.- Removing the Handle Loader........................................................................................................ 15

2.1.6.- Efka Control Box........................................................................................................................... 16

2.1.7.- Stepping Motors Control Boxes.................................................................................................... 16

2.2.- Touch-Screen.................................................................................................................................... 17

2.2.1.- General Operation.......................................................................................................................... 17

2.2.2- Available Menus............................................................................................................................. 18

2.3.- Changing the Needle ........................................................................................................................ 23

2.4.- Threading.......................................................................................................................................... 23

2.5.- Loading Materials............................................................................................................................. 25

2.5.1.- Initial Border Loading Procedure.................................................................................................. 25

2.5.2.- Handle Indexer Loading Procedure............................................................................................... 27

2.5.3.- Border Splicing Method ................................................................................................................ 28

2.6.- Creating a Style ................................................................................................................................ 29

2.7.- Set Up and Operating ....................................................................................................................... 30

2.7.1.- Power Up Procedure...................................................................................................................... 30

2.7.2.- Border loading Procedure.............................................................................................................. 30

2.7.3.- Setting Up The Machine To Make Borders................................................................................... 31

From the library of: Diamond Needle Corp

Technical Manual & Parts Lists

2.7.4.- Compensation and Set-up Instructions.......................................................................................... 32

2.7.2.- Quality Check sheet & Procedure ................................................................................................. 33

2.8.- Maintenance...................................................................................................................................... 35

2.8.1.- Daily (8 -10 hrs. of operation)...................................................................................................... 35

3.-TECHNICAL MANUAL..................................................................................................................... 36

3.1.- Mechanical........................................................................................................................................ 36

3.1.1- Sewing Head Adjustments.............................................................................................................. 36

3.1.2- Adjusting Cutting Blades................................................................................................................ 40

3.2.- Pneumatic ......................................................................................................................................... 43

3.2.1.- Main Air pressure regulator AA198-5110..................................................................................... 43

3.2.2.- Air pressure module. 4080-200..................................................................................................... 43

3.3.- Electrical........................................................................................................................................... 44

3.3.1.- Main Power witch.......................................................................................................................... 44

3.3.2.- Sensors........................................................................................................................................... 45

3.4.- Stepping Motor Control Box............................................................................................................ 49

3.4.1.- Left Belt Feed AP-28-600CC........................................................................................................ 49

3.4.2.- Right Belt Feed AP-28-600CC...................................................................................................... 49

3.4.3.- Handle Feed AP-28-800W ............................................................................................................ 49

3.4.4.- Handle Feed AP-28-800W ............................................................................................................ 49

3.4.5.- Mini Switch (SW1)....................................................................................................................... 50

3.5.- Efka Motor........................................................................................................................................ 51

3.5.1.- Programming the Code Number.................................................................................................... 51

3.5.2.- To Perform Master Reset of Parameters: ...................................................................................... 54

3.5.3.- Parameter List................................................................................................................................ 55

3.6.- Serial Bus.......................................................................................................................................... 59

3.6.1.- Technical Menus............................................................................................................................ 59

3.6.2.- Calibrating the Touch Screen ........................................................................................................ 61

3.6.3.- Installation of a new Touch Screen. .............................................................................................. 62

3.6.4.- Standard Modules.......................................................................................................................... 63

3.7.- Maintenance...................................................................................................................................... 65

3.7.1.- Daily (8 -10 hrs. of operation)...................................................................................................... 65

3.7.2.- Weekly (40 hrs. of operation)........................................................................................................ 65

3.8.- Troubleshooting................................................................................................................................ 66

3.8.1.- Efka Controller Error..................................................................................................................... 66

3.8.2.- Flow Chart EFKA Error E1........................................................................................................... 67

Sewing trouble shooting ........................................................................................................................... 68

Assembly Drawings & Parts Lists............................................................................................................ 70

From the library of: Diamond Needle Corp

Technical Manual & Parts Lists

4300A Vertical Handle Inserter, 18” ........................................................................................................ 72

1366114 Guillotine Assembly,18”............................................................................................................ 74

1366140 Guillotine Assembly, 18”........................................................................................................... 75

1366150 Worm Gear Drive Adaptor ........................................................................................................ 76

1961-800F Waste Assembly..................................................................................................................... 77

4300130 Roll Holder Assembly................................................................................................................ 78

1961141 Spindle Assembly, 1.5” Bore..................................................................................................... 79

4300150 LEFT & RIGHT CONSOLE HEAD, 18” ................................................................................. 80

4300020 Left Sewing Head Assembly ..................................................................................................... 81

4300030 Right Sewing Head Assembly................................................................................................... 82

4300265 Left Head Foot Assembly.......................................................................................................... 83

4300266 Right Foot Assembly ................................................................................................................. 84

4300190 GENERIC CONSOLE, 18”....................................................................................................... 86

4300035 Control Assembly ...................................................................................................................... 88

4300065 Stepper Box Assembly............................................................................................................... 89

4300320 Right Marker Module ................................................................................................................ 90

4300270 Right Top Belt Feed Assembly.................................................................................................. 92

4300280 Left Top Belt Feed Assembly.................................................................................................... 94

4300325 Left Marker Module................................................................................................................... 95

3200PMC Marking Module...................................................................................................................... 96

4300170 Border Prefeed Assembly.......................................................................................................... 98

32005600 Prefeed Roller Assembly ....................................................................................................... 100

32005650A Bottom Puller Roller Assembly.......................................................................................... 101

4300221 Insert Rail Assembly, 18”........................................................................................................ 102

4300223 Cable Rack Assembly.............................................................................................................. 103

4300225 Border Tension Road Assembly.............................................................................................. 104

4300285 Encoder Assembly................................................................................................................... 106

4300310 Border Tension Assembly........................................................................................................ 108

4300230 Handle Cut, Insert 18” ............................................................................................................. 110

4300015 Feed And Cut Assembly.......................................................................................................... 112

4300235 Handle Guide Assembly, 18” .................................................................................................. 113

4300080 Handle Insert Drive Assembly................................................................................................. 114

4300240 Handle Clamp Assembly, 18”.................................................................................................. 116

4300005 Puller Drive Assembly............................................................................................................. 117

4300300 Roll Holder Assembly.............................................................................................................. 118

33008708 Ball Bearing Disc Assembly.................................................................................................. 119

4300103 Touch Screen Assembly .......................................................................................................... 120

From the library of: Diamond Needle Corp

Technical Manual & Parts Lists

4300-PD Pneumatic Diagram................................................................................................................. 121

4300-WD Wiring Diagram..................................................................................................................... 122

From the library of: Diamond Needle Corp

Technical Manual & Parts Lists

Important Safety Instruction

This part of the Instruction Material is provided for the safe use of your equipment.

It contains important information to help work safely with the unit and describes the

dangers inherent in machinery. Some of these dangers are obvious, while others are

less evident.

Mandatory Information

All persons operating and/or working on the 4300A should read and understand all parts of the Safety

Instructions. This applies, in particular, for persons who only operate and/or work on the unit

occasionally (e.g. for maintenance and repair). Persons who have difficulty reading must receive

particularly thorough instruction.

Scope of the Instruction Material

The Instruction Material comprises:

Safety information

Operator Instructions

Electrical and Pneumatic diagrams

And may also include;

A list of recommended spare parts

Instruction Manual(s) for components made by other manufacturers

The layout and installation diagram containing information for installation

Intended Use

Our machines are designed and built in line with the state of the art and the accepted safety rules.

However, all machines may endanger the life and limb of their users and/or third parties and be damaged

or cause damage to other property, particularly if they are operated incorrectly or used for purposes

other than those specified in the Instruction Manual.

Exclusion of Misuse

Non-conforming uses include, for example, using the equipment for something

other than it was designed for, as well as operation without duly installed safety

equipment. The risk rests exclusively with the end user.

Conforming use of the machine includes compliance with the technical data,

information and regulations in all parts of the complete Instruction Material, as

well as compliance with the maintenance regulations. All local safety and

accident prevention regulations must also be observed.

From the library of: Diamond Needle Corp

Technical Manual & Parts Lists

Liability

The machine should only be operated when in perfect working order, with due regard for safety and the

potential dangers, as well as in accordance with the Instruction Material. Faults and malfunctions

capable of impairing safety should be remedied immediately. We cannot accept any liability for personal

injury or property damage due to operator errors or non-compliance with the safety instructions

contained in this booklet. The risk rests exclusively with the end user.

The Instruction Material should always be kept near the machine so that it is accessible to all concerned.

The local, general, statutory and other binding regulations on accident prevention and environmental

protection must also be observed in addition to the Instruction Material. The operating staff must be

instructed accordingly. This obligation also includes the handling of dangerous substances and

provision/use of personal protective equipment.

The Instruction Material should be supplemented by instructions, including supervisory and notification

duties with due regard for special operational features, such as the organization of work, work

sequences, the personnel deployed, etc.

The personnel's awareness of the dangers and compliance with the safety regulations should be checked

at irregular intervals.

Choice and Qualification of Personnel

Ensure that work on the machine is only carried out by reliable persons who have been appropriately

trained for such work - either within the company, by our field staff or at our office - and who have not

only been duly appointed and authorized, but are also fully familiar with the local regulations. Work on

the machine should only be carried out by skilled personnel, under the management and supervision of a

duly qualified engineer.

This not only applies when the machine is used for production, but also for special work associated with

its operation (start-up and maintenance), especially when it concerns work on the hydraulic or electrical

systems, as well as on the software/serial bus system.

Training

Everyone working on or with the machine should be duly trained and informed with regard to correct

use of the safety equipment, the foreseeable dangers which may arise during operation of the machine

and the safety precautions to be taken. In addition, the personnel should be instructed to check all safety

mechanisms at regular intervals.

Responsibilities

Clearly define exactly who is responsible for operating, setting-up, servicing and repairing the machine.

Define the responsibilities of the machine operator and authorize him to refuse any instructions by third

parties if they run contrary to the machine's safety. This applies in particular for the operators of

machines linked to other equipment. Persons receiving training of any kind may only work on or with

the machine under the constant supervision of an experienced operator. Note the minimum age limits

permitted by law.

From the library of: Diamond Needle Corp

Technical Manual & Parts Lists

A Word to the Operator

The greatest danger inherent in our machines:

is that of fingers, hands or loose clothing being drawn into a machine by live, coasting or rotating tools

or assemblies or of being cut by sharp tools or burned by hot elements.

ALWAYS BE CONSCIOUS OF THESE DANGERS!

Safety Equipment on the Machines

All machines are delivered with safety equipment, which shall not be removed or

bypassed during operation.

The correct functioning of safety equipment on machines and systems should be

checked every day and before every new shift starts, after maintenance and repair

work, when starting up for the first time and when restarting (e.g. after prolonged

shutdowns).

If safety equipment has to be dismantled for setting-up, maintenance or repair work, such safety

equipment shall be replaced and checked immediately upon completing the maintenance or repair work.

All protective mechanisms shall be fitted and fully operational whenever the machine is at a standstill or

if it has been shut down for a longer period of time.

Damage

If any changes capable of impairing safety are observed in the machine or its mode of operation, such as

malfunctions, faults or changes in the machine or tools, appropriate steps must be taken immediately, the

machine switched off and a proper lockout tagout procedure followed. The machine should be examined

for obvious damage and defects at least once per shift. Damage found shall be immediately remedied by

a duly authorized person before resuming operation of machine.

The machine should only be operated when in perfect working order and when all protective

mechanisms and safety equipment, such as detachable protective mechanisms, emergency STOP

systems, etc. are in place and operational.

Faults or Errors

The machine must be switched off and all moving or rotating parts allowed to come to a standstill and

secured against accidental restart before starting to remedy any faults or errors.

Signs on the Machine

Safety and danger signs on the machine should be observed and checked at regular intervals to ensure

that they are complete and undamaged. They should be clearly visible and legible at all times.

Clothing, Jewelry, Protective Equipment

Long loose hair, loose-fitting clothes, gloves and jewelry, including rings, should be avoided in order to

avoid injuries due to being caught, drawn in and wound up inside the machine.

From the library of: Diamond Needle Corp

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