Autoquip 830PKG Guida all'installazione

800.811.9876

VRC INSTALLATION, OPERATION

AND SERVICE MANUAL

Model –PKG

1058 West Industrial Road •Guthrie, OK 73044-1058

888-811-9876 •405-282-5200 •www.autoquip.com

Item# 830PKG Version 3

August, 2023

811.9876 
Contents 
Introduction ...................................................................................................1
1 Contact Information................................................................................................................................................................................................................................1 
2 Code Requirements/Compliance ..........................................................................................................................................................................................................1 
3 Important...................................................................................................................................................................................................................................................1 
4 Identification..............................................................................................................................................................................................................................................2 
5 Inspection...................................................................................................................................................................................................................................................2 
6 Modifications .............................................................................................................................................................................................................................................2 
Responsibility of Owners/Users...................................................................3
1 Inspection & Maintenance.......................................................................................................................................................................................................................3 
2 Removal from Service .............................................................................................................................................................................................................................3 
3 Repairs........................................................................................................................................................................................................................................................3 
4 Operators..................................................................................................................................................................................................................................................3 
5 Before Operation.....................................................................................................................................................................................................................................3 
6 During Operation.....................................................................................................................................................................................................................................3 
7 Modifications or Alterations ..................................................................................................................................................................................................................3 
Safety .............................................................................................................4
1 Safety Signal Words .................................................................................................................................................................................................................................4 
2 Safety Features..........................................................................................................................................................................................................................................7 
3 Safety Labels ..............................................................................................................................................................................................................................................9 
Installation ...................................................................................................12
1 Pre-installation Activity ........................................................................................................................................................................................................................ 12 
2 Shipment and Initial Inspection ........................................................................................................................................................................................................... 12 
3 Equipment Layout.................................................................................................................................................................................................................................. 13 
4 Structural Installation............................................................................................................................................................................................................................ 13 
5 Personnel & Equipment Safeties ......................................................................................................................................................................................................... 13 
6 Testing..................................................................................................................................................................................................................................................... 13 
7 Clean-up & Hand-off............................................................................................................................................................................................................................. 14 
8 Tools Required ...................................................................................................................................................................................................................................... 14 
9 Laying Out Lift Position & Marking Floors for Alignment ............................................................................................................................................................. 15 
10 Mechanical Installation Details............................................................................................................................................................................................................ 17 
10.1 Lift Assembly................................................................................................................................................................................................................................................ 17 
11 Bracing the Frame ................................................................................................................................................................................................................................. 23 
12 Electrical Installation Details ............................................................................................................................................................................................................... 25 
13 Installing Sensing Switches ................................................................................................................................................................................................................... 27 
13.1 Limit Switches............................................................................................................................................................................................................................ 27 
13.2 Level Limit Switch Kits............................................................................................................................................................................................................. 28 
13.3 Over-Travel Limit Switch Kit.................................................................................................................................................................................................. 32 
13.4 Slack Chain Sensing Switch Kit and Locking Cams............................................................................................................................................................. 28 
14 Test Run (Empty) .................................................................................................................................................................................................................................. 33 
15 Final Adjustments.................................................................................................................................................................................................................................. 33 
16 Gate & Enclosure (Guarding) Installation ......................................................................................................................................................................................... 34 
17 Snap Chain Installation ......................................................................................................................................................................................................................... 34 
18 Installation Wrap-Up ............................................................................................................................................................................................................................ 34 
Operation .....................................................................................................35
1 Moving Up .............................................................................................................................................................................................................................................. 35 
2 Moving Down......................................................................................................................................................................................................................................... 36 
3 Emergency Stop..................................................................................................................................................................................................................................... 36 
Maintenance.................................................................................................37 
1 Planned Maintenance Program............................................................................................................................................................................................................ 37 
2 Maintenance Blocking Instructions..................................................................................................................................................................................................... 37 
2.1 Lower the Carriage .................................................................................................................................................................................................................. 37 
3 Routine Maintenance............................................................................................................................................................................................................................ 39 
4 General Maintenance............................................................................................................................................................................................................................ 39 
4.1 Oil/Grease Recommendations ............................................................................................................................................................................................... 39 
5 Hoist Maintenance ................................................................................................................................................................................................................................ 40 
6 If a Carriage Hangs Up or Jams .......................................................................................................................................................................................................... 40 
7 Schematics and Field Wiring Details.................................................................................................................................................................................................. 40 
Troubleshooting..........................................................................................41 
Parts Lists....................................................................................................43 
1 General Assembly ................................................................................................................................................................................................................................. 43 
2 Typical Carriage..................................................................................................................................................................................................................................... 44 
Warranty.......................................................................................................45
 
 

1 800.811.9876

1. INTRODUCTION

Please read and understand this manual prior to installation or operation of this lift. Failure

to do so could lead to property damage and/or serious personal injury.

The control panel instructions are in the controller manual sent with the order.

These are required for installation.

1.1 Contact Information

If you have any questions, contact a local representative, or use the Autoquip contact information below.

Autoquip Corporation

1058 West Industrial Road

Guthrie, OK 73044-1058

aqservices@autoquip.com

[email protected]m

888.811.9876

405.282.5200

(PKG documentation)

1.2 Code Requirements/Compliance

Vertical Reciprocating Conveyors (VRCs) are NOT elevators. This conveyor (lift) is designed for the

transfer of material only from one level to another. Absolutely NO RIDERS! VRCs have their own national

safety code (ANSI/ASME B20.1) and are specifically exempt from the National Elevator Code.

Some states require special components and have specific guidelines regarding how the equipment must

be installed, inspected, and tested. The owner is ultimately responsible for understanding these

requirements for the specific job location, and Autoquip will incorporate any special requirements into the

order as requested and approved by the customer.

Note: Contact Autoquip (see 1.1 Contact Information) with any questions you may have concerning

VRC code requirements.

1.3 Important

Autoquip Corporation has designed and manufactured the VRC to move materials safely and efficiently

between multiple floors or levels. It has been built to provide many years of dependable service.

OPERATORS - Please read and understand this manual prior to operation of this VRC. Failure to do so

could lead to property damage and/or serious personal injury.

Situations may arise which are not covered in this manual. If you have questions, please contact Autoquip

Customer Service (see 1.1 Contact Information).

iWARNING

NOTICE

2 800.811.9876

NOTE: Unless otherwise stated, mechanical installation does not include unloading,

permits, seismic calculations, or extensive acceptance testing. The requirements of each

contract should be carefully reviewed for possible conflicts of interpretation.

1.4 Identification

When ordering parts or requesting information or service on this lift, PLEASE REFER TO THE SERIAL

NUMBER. This information is on a nameplate attached to the controller. Replacement parts are available

from a local representative or Autoquip (see 1.1 Contact Information).

Please record the following information and refer to it when contacting your representative or Autoquip.

Model Number: _______________________ Serial Number: ________________________

Installation Date: _____/_____/_____

1.5 Inspection

The “Bill of Lading” will state the number of pieces shipped. TWO ITEMS MAY BE BANDED

TOGETHER AND COUNT AS ONE PIECE.

Upon receipt of the shipment, check for exposed damage or shortages and make note of it on the trucking

company Bill of Lading or the Shipping Papers. Reports of concealed damage to items contained in crates

must be reported within 48 hours. DO NOT destroy the crating while opening it to inspect the contents. If

damage is suspected or found, report it directly to the carrier. DO NOT contact Autoquip Corporation!! All

shipments are FOB from the Autoquip plant. Any claims for damage must be filed with the carrier.

Any parts shipped from Autoquip that are intended to replace damaged or lost items will be

invoiced to the ordering party.

Assuming no damage has occurred to the crate(s), check the components against the packing list. This

will provide assurance that every item shipped has been received, report any shortages to Autoquip

Corporation within 10 days. (Autoquip is not responsible for parts lost, stolen or damaged during

transportation, storage, installation, or during any other circumstances that are be beyond corporate

control.)

1.6 Modifications

Do not modify lift. Autoquip cannot foresee and is not responsible for injury or damage

which results from unauthorized modifications or misuse of lift.

NOTICE

iWARNING

3 800.811.9876

2. RESPONSIBILITY OF OWNERS/USERS

2.1 Inspection & Maintenance

The lift shall be inspected and maintained in accordance with this manual and with other applicable safe

operating practices.

2.2 Removal from Service

Any lift not in safe operating condition such as, but not limited to, excessive leakage, missing safety labels

or parts or fasteners, any bent or cracked structural members, cut or frayed electric, hydraulic, or

pneumatic lines, damaged or malfunctioning controls or safety devices, etc. shall be removed from service

until it is repaired to the original manufacturer’s standards.

2.3 Repairs

All repairs must be made by a qualified technician in conformance with Autoquip’s instructions.

ASME B20.1 defines a qualified person:

Qualified person - a person who, by possession of a recognized degree or certificate of professional

standing or by extensive knowledge, training, and experience, has successfully demonstrated the ability to

solve problems relating to the subject matter and work.

2.4 Operators

Only authorized personnel shall be permitted to operate lift.

Authorized personnel - a trained or qualified person approved or assigned to perform a specific duty or

duties.

Trained personnel - personnel who have been trained by a qualified person and have demonstrated the

ability to perform a particular function on or around a VRC.

2.5 Before Operation

Before using lift, operator shall:

•Read and/or had explained, and understood, manufacturer’s operating instructions and safety

rules.

•Inspect lift for proper operation and condition. Any suspect item must be carefully examined, and a

determination made by a qualified person as to whether it constitutes a hazard. All items not in

conformance with Autoquip’s specification must be corrected before operating lift.

•Verify all safety labels are in place and legible (see 3.3 Safety Labels).

2.6 During Operation

Use lift in accordance with this manual.

•Do not overload lift.

•Do not allow any portion of the load to overhang the perimeter of the carriage.

•Verify all safety devices are operational and in place.

2.7 Modifications or Alterations

Modifications or alterations to this equipment may be made only with written permission of Autoquip.

Unauthorized modification or alteration will void warranty.

4 800.811.9876

3. SAFETY

3.1 Safety Signal Words

Before installing, operating, or servicing lift; you must read, understand, and follow the instructions and

safety warnings in this manual. Your lift may not be equipped with some optional equipment shown in this

manual.

The safety information in this manual is denoted by the safety alert symbol: i

The level of risk is indicated by the following signal words.

DANGER –Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.

WARNING –Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.

CAUTION –Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

NOTICE –Indicates a situation that could result in damage to the lift or other property.

The following alerts will be identified in this manual.

•All maintenance procedures described in this section should only be performed by qualified service personnel.

•Extreme caution must be taken anytime the hoist is disassembled. All holding forces are on the lifting

chain/cable. DO NOT remove or disconnect the hoist assembly unless the carriage has been blocked with

maintenance devices (see 6.2 Maintenance Blocking Instructions).

•DO NOT or attempt to physically free the jam until load is removed and mechanism is securely blocked with

maintenance devices (see 6.2 Maintenance Blocking Instructions).

•Never operate unit when parts are broken or damaged! Do not operate this equipment when non-factory

approved or damaged parts are in use! Contact local representative to rectify all such situations or contact

Autoquip (see 1.1 Contact Information).

•Failure to properly adhere to lift blocking procedures is to risk the sudden and uncontrolled descent of the lift

during maintenance or inspection. A falling lift can cause severe injury or death.

•Never go under lift carriage until load is removed and mechanism is securely blocked in lowered position with

maintenance devices (see 6.2 Maintenance Blocking Instructions).

•Turn off the power and lock out the power at the primary power disconnect switch before service or

maintenance per OSHA Lock-Out, Tag-Out procedures.

iDANGER

iWARNING

iCAUTION

NOTICE

iDANGER

5 800.811.9876

•Please read and understand this manual prior to installation or operation of this lift. Failure to do so could lead to

property damage and/or serious personal injury.

•Do not modify lift. Autoquip cannot foresee and is not responsible for injury or damage which results from

unauthorized modifications or misuse of lift.

•Slack chain/cable require factory help! Do not attempt to repair slack chain/cable conditions alone! Always

contact the local representative or Autoquip (see 1.1 Contact Information).

•Never run the unit with the gates or doors open! Do not operate unit with doors open or with the interlocks

“defeated” (bypassed)!

•To protect against death or serious injury, all labels must be on lift and must be legible.

•If any of these labels are missing or cannot be read, contact Autoquip for replacement labels (see 1.1 Contact

Information).

•Never operate the lift by “manual-ing” the electrical controls (using the contactors located inside the control

panel). All safety devices are by-passed in this mode of operation and lift damage or severe personal injury

could occur.

•Ensure one “WARNING – Do Not Tamper” label is adjacent to (within 6”-12”) each sensing device (limit

switches, door status switches, door interlocks, etc.) in a location that is visible to the operator.

•Be ready to hit the emergency stop if the motor doesn’t stop.

•GUARDS, INTERLOCKS, SAFETY DEVICES and ELECTRICAL CIRCUIT must be restored to correct

operation when installing parts or making adjustments or repairs.

•No riders! The VRC is provided for the sole purpose of transporting goods between floor elevations. At no time

should it be used to transport personnel.

•Before operating VRC, all personnel interacting with lift must read, understand, and follow instructions and

safety warnings in this manual.

•Close all gates when not in use. Never leave the VRC unattended with gates left open.

•Never use concrete anchor bolts on a cinderblock or brick wall! The wall will not withstand the pull force

developed by the lift. Use only recommended anchoring and bracing methods illustrated in this manual.

Equipment damage or personal injury could result.

•Do not operate the VRC until all sensing switches have been confirmed to be installed and adjusted correctly.

iWARNING

iCAUTION

6 800.811.9876

•The control panel instructions are in the controller manual sent with the order. These are required for

installation.

•The “Bill of Lading” will state the number of pieces shipped. TWO ITEMS MAY BE BANDED TOGETHER AND

COUNT AS ONE PIECE.

•They must be located in the same corners as the guide angles in the lower frame section. There are (2) on top

and (2) on bottom of the carriage.

•The guide angles can be installed before or after the carriage is placed in the frame.

•You will have to temporarily jumper out the upper-level switch to be able to reach and test the over-travel switch.

Jumper from +24A to the terminal of the switch. An example is below. Remove jumper when done.

•Once maintenance is complete, you must remove jumper.

•You will have to temporarily jumper out the slack chain/cable switch to be able to operate lift before installing the

switch. Jumper from +24A to the terminal of the switch. Remove jumper when done.

•You will have to temporarily jumper out the lower-level gate to be able to reach and test the slack chain/cable

switch. Jumper from +24A to the terminal of the switch. Remove jumper when done.

•You will have to temporarily jumper out the lower-level switch to be able to reach the maintenance legs. Jumper

from +24A to the terminal of the switch. An example is below. Remove jumper when done.

•In order for the lift to operate:

oAll gates/doors guarding the lift must be closed.

oLoads cannot hang over the edge or sides of the carriage.

oThe load must be within the specified load capacity of the lift.

oAll electrical safeties, sensors, and switches must be in their “normal” condition.

•Per ASME B20.1, operator pushbutton stations must be located such that they cannot be activated while

standing on the carriage.

•Always find out why the slack chain/cable sensing switch has tripped, and be sure to correct the problem

(malfunction, interference, etc.) before making the lift operational again.

•Always find out why the E-Stop button may have been pressed, and be sure to correct the problem

(malfunction, interference, etc.) before making the lift operational again.

NOTICE

7 800.811.9876

3.2 Safety Features

There are several active safety features and devices to help protect personnel, property, and the

equipment.

Mechanical Locking Safety Cams

Each chain/cable is terminated at the carriage in a clevis, which is attached to a tension spring loaded

steel safety cam. This safety cam pivots on a high strength steel pin which is chrome plated. The safety

cam has serrated teeth cut into one of its faces that are adjacent to the guideway flange.

Should the chain/cable become slack for any reason, the spring tension would cause the serrated teeth of

the safety cam to engage the guideway. The teeth bite into the guideway and a wedging effect takes place

between the safety cam and the guideway. The result is a positive halt to downward movement.

The only way to release the safety cam is to correct the malfunction that caused the slack chain/cable and

exert upward tension on the chain/cable through the chain/cable drive. The cams will support the loaded

carriage at any point in the vertical travel.

Slack chain/cables require factory help! Do not attempt to repair slack

chain/cable conditions alone! Always contact the local representative or

Autoquip (see 1.1 Contact Information).

Slack Chain/cable Sensor

The slack chain/cable sensor is located on the cam lock above the carriage. The carriage holds the

chain/cable in constant tension. Should a chain/cable become slack or broken, the cam lock would rotate

and activate the sensing switch arm to open its normally closed electrical contacts. This would break

electrical power to the drive motor and cease movement of the carriage. The lift will not operate until the

slack chain sensor is restored to its correct operating condition.

Carriage Over-Travel Limit Switch

A redundant, over-travel limit switch is provided to be field located and installed just above the uppermost

level limit switch to stop the motor should the carriage not stop at the upper-level limit switch location.

Breaking of this switch would break the electrical circuits, shut off the motor, and cease movement of the

carriage. The carriage will not move until the over-travel limit device is restored to its correct operating

condition.

Power Supply Secondary Circuit Breaker

This circuit breaker is down stream of the power supply and protects the 24 volt DC control circuit from

damage should a fault occur which would result in excessive electric current flow. Should the circuit

breaker trip it will prevent operation and the interlock circuit will not operate. These circuit breakers are in

the control enclosure.

iWARNING

8 800.811.9876

Safety Interlocks/Latches-Gates or Doors (where applicable)

These are electro/mechanical devices that prevent operation of the VRC when the gates or doors are left

open on any level. They also prevent the gates or doors from being opened at any level unless the

carriage is in place at that floor level.

Never run the unit with the gates or doors open! Do not operate unit with

doors open or with the interlocks “defeated” (bypassed)!

Personnel Guards

Depending on the application, one or more of the following personnel protection features is included in the

design of this equipment (different states may vary on the exact design and orientation of these features –

IT IS IMPORTANT TO BECOME FAMILIAR WHITH THE SPECIFIC CODE REQUIREMENTS OF YOUR

STATE):

•GATES & ENCLOSURES: Required per ASME B20.1 to protect personnel from inadvertent

physical contact with a moving lift & moving load at all lift landings.

•CARRIAGE RAILINGS & SNAP CHAINS: Required per ASME B20.1 to protect personnel

whenever personnel walk onto the lift carriage when in the raised position. Railings or side guards

protect non-operating sides, snap chains protect operating sides.

iWARNING

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