Axial AX030-0090 Manuale utente
ADDRESS
2230 Brush College Road
Decatur, IL 62526
Phone: 217-423-6001
Fax: 217-422-1049
E-mail: sales@alignprod.com
Standard Operating Manual
AX030-0090 Turntable
www.AxialIndustrialTurntables.com
Table of Contents
I. Important Precauons························································································4
II. Descripon of Equipment·················································································4
III. Installaon and Start-Up·················································································5
IV. Specicaons ···································································································6
V. Air Supply···········································································································6
VI. Operaon ········································································································6
VII. Maintenance ·································································································7
VIII. Troubleshoong ··························································································8
IX. Recommended Spare Parts·············································································8
X. Warranty ···········································································································9
Standard Operating Manual
AX030-0090-MANUAL | 4
I. Important Precautions
Read the following safety precauons before operang or servicing your Axial Industrial
Turntable:
Prevent personnel from leaning on equipment and containers or placement of
arms, hands, legs or any bodily member in pinch point areas throughout the
system.
Instruct personnel in the proper placement of product on the turntable. Failure to
place containers or loads in the engineered locaons may hinder the operaon of
the turntable or cause structural damage.
Never operate the turntable without the provided covers and guards properly
installed.
Never walk or climb onto the turntable while it is in moon.
Never restore power or air pressure to the control system without rst clearing the
turntable of personnel, tools or other obstrucons.
Never alter the equipment in any way unless authorized by a qualied Axial/Align
Producon Systems employee.
II. Description of Equipment
This equipment consists of a 7.5-. mechanical turntable mounted to a scale with a
digital indicator. This system is capable of handling loads up to 16,000 lbs. and is
actuated via an electric motor and pneumacally engaged drive. The enre system is
mounted to a pad to be self-contained, requiring only the 120V connecon as well as
an air source for actuang the drive.
Features Include:
16,000-lb. capacity
20,000-lb.-capacity integrated scale
with digital indicator
Self-contained system that can be
moved as one unit
Remote control of the turntable
rotaon (up to 50 .)
110-120V input power supply
Reference Drawings:
B07-0143: Turntable Assembly Print
PSC1772: Pneumac Schemac
ESC0403: Electrical Schemac
ASY0013: Scale and Table Assembly Print
ASY0014: Control Stand Assembly Print
ASY0015: Pneumac Control Assembly
Print
AX030-0090 Turntable
AX030-0090-MANUAL | 5
III. Installation and Start-Up
Inspect the equipment for possible damage in shipment or unpacking. Please contact
Axial if there is any damage to the unit that may hinder the operaon.
In order to move the system around, you must aach a liing device to the four liing
lugs located on the base plate and welded inside the tubes (see below).
Place the unit in the desired locaon on a clean, level, at oor.
Sweep the oor area to remove dirt and debris.
The oor must be a concrete surface or equivalent that is capable of supporng the
load of the turntable plus the load of the product.
Once the system is on the oor, the shipping hardware must be carefully removed and
the scale top set back onto the load cells. In order to do this, li the turntable top using
the 3 ¾-10 liing eyes around the perimeter of the table top. This will li the table,
bearing and scale top. You only need to li these as lile as possible to get the wood
bracing out from under the turntable. Once the wood is out, the table bearing, and
scale top can be carefully lowered back down onto the load cells. It may be a good idea
to remove the wood bracing from one side and set it down, then move on to the other
side and repeat.
Connect the provided electrical plug into the nearest wall outlet (120V) to power up the
scale digital indicator as well as the electrical drive motor. You will then need to connect
an air hose to the provided quick disconnect to get air to the drive-wheel air spring. The
pneumac panel should come preset at 25 psi on the regulator, which is sucient for
the load.
¾” coupling nut for liing turntable,
bearing and scale top (3x)
¾” coupling nut for enre system (4x)
Standard Operating Manual
AX030-0090-MANUAL | 6
IV. Specifications
V. Air Supply
It is important that an adequate volume of relavely clean and dry air be supplied to
the turntable. Refer to the aached detail drawing of your system for specic air
requirements and air-line size.
Part Number Top Size Bearing Size Estimated Air
Consumption
Capacity*
(lbs.)
Bearing
Number
BRGKD0001 N/A 37 in. N/A 16,000 lbs. BRGKD0001
*Capacity = Nominal rated capacity of the turntable. Actual rating may vary based on the load
configuration and duty cycle.
VI. Operation
Once you have plugged the provided power cable into the wall outlet (120V) you should
have power to the digital indicator as shown below, and your drive motor should have
power. The air-spring actuator switch will engage/disengage the drive-wheel air spring
to provide the power to keep the wheel engaged. The spring is engaged when the
switch is in the “down” posion. The table can then be turned either clockwise (CW) or
counterclockwise (CCW) by the switch.
The scale and digital indicator have their own operator’s manuals that will be provided
as a supplement to this manual. It is best to center the load onto the turntable for best
results.
NOTE: DO NOT let anything overhang the turntable as this may cause damage to the
unit if it were to rotate.
Digital Indicator
Drive Forward/Reverse
Air Spring Actuator
Air Connecon
Electrical Connecon
AX030-0090 Turntable
AX030-0090-MANUAL | 7
VI. Operation (Cont.)
Interval Inspection Corrective Action
1 Year Center bearing grease fitting Grease bearing as necessary
Besides operang the table from the control stand, a remote (hard-
wired) pendant will allow the operator to rotate the table from a
locaon up to 45-50 feet away from the control stand. The remote
pendant can be seen on the right, with the same forward/reverse
switch as you nd on the control stand.
NOTE: DO NOT aempt to rotate table from both the remote
pendant switch and the control stand at the same me.
VII. Maintenance
How to Gain Access to Components
Using the exploded view below, the stack up of components is in the following order:
The scale mounts to the welded pad (3/4-10 hex-head bolt), then there is a ¾-in. shim
plate aached to the top of the scale. The bearing is also bolted on via the bolts that
hold the shim to the top of the scale (5/8-11 hex-head bolts). Then the table bolts to
the top of the bearing (5/8-11 at-head bolts), and nally the access panel is bolted to
the table top (5/8-11 at-head bolts).
Turntable access panel
Turntable
Bearing
Shim Plate
Scale
Pad
IX. Recommended Spare Parts
Problem Cause Corrective Action
Load does not rotate. Drive air spring notengaged. Flip drive air-spring actuator
switch.
Check that actuator valve is
shifting.
Load is too heavy. Try lighter load.
Fuse is blown. Replace fuse.
Scale indicator not working. Bad indicator. Replace indicator.
Fuse is blown. Replace fuse.
Scale inaccurately reading. Scale is not calibrated correctly. Calibrate per scale manufac-
turer’s manual
Off-center load. Reposition the load.
Bad load cell. Contact scale manufacturer
for solution.
VIII. Troubleshooting
Quantity Description Part Number
1 Turntable mechanical bearing BRGKD0001
1Remote pendant PEN0054
1Electric motor EMTRLE0004
1Electric 15-amp fuse EFUELT0015
1Scale digital indicator ENCBCS0001
1Drive wheel WHL0023C
1Air spring pilot valve VMC-56C53RA
To reorder a part, please call 1-800-888-0018 and ask for the Parts Department.
If possible, please have your Axial serial number handy for reference.
Standard Operating Manual
AX030-0090-MANUAL | 8
2230 Brush College Road, Decatur, IL 62526
Limited Warranty
Align Producon Systems (APS) warrants all of its products to be
free of defects in material and workmanship for a period of one (1)
year from date of shipment to the original purchaser or 2,000 oper-
ang hours, whichever comes rst, provided purchaser gives APS
prompt noce of the alleged defect(s) and, if requested by APS,
returns the defecve items, freight prepaid (F.O.B. APS’s plant in
Decatur, Illinois). THE WARRANTIES SET FORTH HEREIN ARE IN
LIEU OF ALL OTHER WARRANTIES, WHETHER EXPRESS OR
IMPLIED, INCLUDING, WITHOUT LIMITATION, FITNESS FOR
A PARTICULAR PURPOSE AND MERCHANTABILITY, ALL OF
WHICH ARE EXPRESSLY DISCLAIMED.
For any claim under warranty, APS may elect to repair or replace
the defecve component or components. All claims for warranty
must be accompanied by a Return Goods Authorizaon number,
which may be obtained from APS. This warranty does not cover,
and APS is not responsible for, any labor or other expense for
inspecons, removal or reinstallaon of components or products.
This warranty does not cover, among other things, damages
resulng from foreign maer or water, negligence, accident,
unreasonable use, abuse or misuse, alteraons not authorized by
APS, failure to provide reasonable and necessary maintenance or
failure to follow operang instrucons or load limits. IN ADDITION,
IN NO EVENT SHALL APS BE LIABLE FOR ANY SPECIAL, INDIRECT,
INCIDENTAL, CONSEQUENTIAL OR CONTINGENT DAMAGES,
WHETHER OR NOT IT HAS BEEN ADVISED OF THE POSSIBILITY OF
SUCH DAMAGES.
APS makes no representaon that the product complies with local,
state or federal safety/product standards codes. If the product fails
to comply in any way with those codes, it shall not be considered a
defect in materials or workmanship, and APS shall not be liable for
any damages resulng from noncompliance. This limited warranty
is provided to the original purchaser (meaning the original end
user) and is nontransferable. This limited warranty constutes the
complete and nal agreement regarding APS warranty obligaons
for the product.
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