Becker EVO 20 RJ Manuale utente
R8-14...R20-14
Model: EVO 20 RJ
en Assembly and Operating Instructions
Tubular drive with variable output speed for roller
shutter systems with blind function
Important information for:
• Fitters / • Electricians / • Users
Please forward accordingly!
These instructions must be kept safe for future reference.
Becker-Antriebe GmbH
Friedrich-Ebert-Straße 2-4
35764 Sinn/Germany
www.becker-antriebe.com
1010 300 011 0d31/05/2022
Table of contents
General ............................................................................................................................................................................... 3
Warranty ............................................................................................................................................................................. 3
Safety instructions ............................................................................................................................................................... 4
Instructions for the user................................................................................................................................................... 4
Instructions for installation and commissioning.................................................................................................................. 4
Intended use ....................................................................................................................................................................... 6
Assembling and disassembling the plug-in connecting cable................................................................................................... 6
Assembly ............................................................................................................................................................................ 7
Setting the limit positions using the programming unit............................................................................................................. 9
Deleting the limit positions using the programming unit......................................................................................................... 11
Adjusting the limit positions with a rotary switch or a locking button ........................................................................................ 12
Deleting the limit positions with a rotary switch or a locking button ......................................................................................... 14
Operation.......................................................................................................................................................................... 14
Selecting the driving profile................................................................................................................................................. 14
Additional upper anti-freeze mechanism .............................................................................................................................. 15
Obstacle detection............................................................................................................................................................. 15
Fly screen protection function ............................................................................................................................................. 15
Information for the electrician ............................................................................................................................................. 16
Torque detection ............................................................................................................................................................... 16
Disposal ............................................................................................................................................................................ 16
Maintenance ..................................................................................................................................................................... 16
Technical data dia. 45 ........................................................................................................................................................ 16
What to do if...?.................................................................................................................................................................. 17
Sample wiring diagrams ..................................................................................................................................................... 18
Declaration of conformity ................................................................................................................................................... 19
Licensing information for open source software.................................................................................................................... 20
Licenses ...................................................................................................................................................................... 20
2-en
General
These tubular drives are high-quality products with the following features:
•Optimised for roller shutter operation with blind function
•Different driving profiles
•Installation without stops possible (from lower point to upper point)
•Automatic detection of limit positions thanks to intelligent electronic system with stop systems
•Obstruction detection in the down direction when using suspension springs and rigid shaft connectors
•Torque control in the up direction prevents damage to the roller shutter in the event of a frozen or blocked shutter
•The limit positions do not have to be reset: Changes in the shading solution are accommodated automatically when using stop
systems.
•Drive puts the roller shutter curtain under low tensile load
•Considerably reduced stop load, and thus considerably reduced shading solution load
•Several drives can be operated in parallel
•Compatible with existing drives with electronic limit switching (4-core connecting cable)
•Compatible with the comprehensive range of the drive manufacturer’s control units
•For plug-in connecting cable
Please observe these Assembly and Operating Instructions when installing and setting up the equipment.
The date of manufacture comes from the first four digits of the serial number.
The numbers 1 and 2 indicate the year and the numbers 3 and 4 indicate the calendar week.
Example: 34th calendar week in 2020
Ser. No.: 2034XXXXX
Explanation of pictograms
CAUTION CAUTION indicates a hazardous situation which, if not avoided, could
result in injury.
ATTENTION ATTENTION indicates measures that must be taken to avoid damage to
property.
Denotes user tips and other useful information.
Warranty
Structural modifications and incorrect installation which are not in accordance with these and our other instructions can result in
serious injuries, e.g., crushing of limbs. Therefore, structural modifications may only be carried out with our prior approval and
strictly in accordance with our instructions, particularly the information contained in these Assembly and Operating Instructions.
Any further processing of the products which does not comply with their intended use is not permitted.
The end product manufacturer and fitter have to ensure that all the relevant current statutory, official and, in particular, EMC regu-
lations are adhered to during utilisation of our products, especially with regard to end product manufacture, installation and cus-
tomer advice.
3-en
Safety instructions
The following safety instructions and warnings are intended to avert hazards and to prevent property damage and personal injury.
Instructions for the user
General information
•The drive must be disconnected from its power source during cleaning and maintenance and when re-
placing parts.
•All work, including maintenance and cleaning, on electrical installations as well as other system parts
must always be performed by trained technicians, in particular qualified electricians.
•Children from the age of 8 years and persons with reduced physical, sensory or mental capabilities or
lack of experience and/or knowledge may use these devices, provided they are supervised or have
been instructed in the safe use of the device, and have understood the hazards involved. Children must
not play with the device.
•Systems have to be checked regularly by authorised specialists for wear and damage.
•Always put damaged systems out of operation immediately until they are repaired by an authorised
specialist.
•Do not operate equipment if people or objects are within the danger zone.
•Observe the danger zone of the equipment during operation.
•Ensure that there is adequate clearance (at least 40 cm) between moving parts and adjacent objects.
Caution
Safety instructions for avoiding serious injuries.
•Crushing or shearing points must be avoided or protected.
Instructions for installation and commissioning
General information
•Observe the safety instructions in EN 60335-2-97. Please note that this list of safety instructions is not
exhaustive, since it would be impossible for the standard to include all sources of danger. For example,
the design of the operated product, the way the drive works in the situation it is installed in or even the
way the end product is mounted in the end user’s place of use cannot be taken into consideration by
the drive manufacturer.
If any questions or uncertainties regarding the safety instructions contained in the standard arise,
please contact the manufacturer of the part or end product in question.
•All applicable standards and regulations for electrical installation must be complied with.
•All work, including maintenance and cleaning, on electrical installations as well as other system parts
must always be performed by trained technicians, in particular qualified electricians.
•Only use spare parts, tools and accessory devices which have been approved by the drive manufac-
turer.
Unapproved third-party products or modifications to the system and its accessories represent a risk to
your safety and the safety of others. This means that the use of unapproved third-party products, or
modifications which have not been agreed with or approved by us, are prohibited. We do not accept li-
ability for damage or injury arising from such actions.
•Position switch with OFF presetting within sight of the driven product, but away from moving parts, at a
height of over 1.5 m. This must not be publicly accessible.
•Permanently mounted control devices must be positioned where they can be seen.
•Rated torque and duty cycle must be suitable for the requirements of the driven product.
Technical data - rated torque and service life can be found on the type plate of the tubular drive.
•Hazardous moving parts of the drive must be installed at a height of over 2.5 m above floor level or any
other surface from which the drive can be accessed.
•To ensure safe operation of the system after commissioning, the limit positions must be correctly set/
programmed in.
•Drives with a H05VV-F connecting cable may only be used indoors.
•Drives with a H05RR-F, S05RN-F or 05RN-F connecting cable may be used both indoors and outdoors.
•To connect the drive to the driven part, solely mechanical accessory components made by the drive
manufacturer from the current product catalogue may be used. The components must be installed in
accordance with the manufacturer's instructions.
4-en
•If the drive is used for shading solutions in a specially marked area (e.g., escape routes, hazard zones,
safety areas), compliance with all applicable regulations and standards must be ensured.
•Once the drive has been installed, the fitter must mark the used tubular drive in the “Technical data”
chapter and make a note of the installation position.
Caution
Safety instructions for avoiding serious injuries.
•When electrical or electronic equipment and units are operated, certain components,
e.g., the power supply unit, are live. Physical injuries or damage to property can result in
the event of unauthorised interventions or failure to heed warnings.
•Be careful when touching the tubular drive, as it heats up during operation for technical
reasons.
•Before installation, shut down all lines and control devices that are not essential for op-
eration.
•Crushing or shearing points must be avoided or protected.
•When installing the drive, all-pole disconnection from the mains with a contact gap of at
least 3mm per pole must be provided (EN60335).
•If the mains connecting cable is damaged, it may only be replaced by the manufacturer.
If the drive has a plug-in connecting cable, it must be replaced with the same type of
mains connecting cable, which is available from the drive manufacturer.
Attention
Safety instructions for avoiding property damage.
•Ensure that there is adequate clearance between moving parts and adjacent objects.
•The drive must not be carried by the mains connecting cable.
•All latching connections and fastening screws on the brackets must be checked to en-
sure that they are secure.
•Ensure that nothing rubs against the tubular drive, such as shading solution attach-
ments, screws, etc.
•The drive must be fitted horizontally.
5-en
Intended use
The type of tubular drive described in these instructions is designed exclusively for the operation of roller shutter systems with
blind function.
This type of tubular drive supports not only curtain attachment by means of springs but also rigid shaft connectors, such as mech-
anical anti-lifting devices manufactured by Zurfluh-Feller, Simu, GAH Alberts and Deprat. These are detected automatically.
If the springs or the top lath are screwed or riveted to the barrel, a point must be set in the lower limit position.
For sun protection, please only use the types of tubular drive specifically designed for this purpose.
This type of tubular drive is designed for use in single systems (one drive per barrel).
The tubular drive must not be used in potentially explosive areas.
The connecting cable is not suitable for transporting the drive. Always carry the drive by the housing tube.
Other applications, uses and modifications are not permitted in order to protect the safety of the users and others, since these ac-
tions can impair the system’s safety and carry the risk of personal injury and property damage. The drive manufacturer does not
accept liability for damages or injury arising from such actions.
Always observe the information in these instructions when operating or repairing the system. The drive manufacturer does not ac-
cept liability for damage or injury resulting from improper usage.
Attention
Only use rigid shaft connectors if the roller shutter laths are sufficiently strong. The closed
curtain must not project beyond the guide tracks or else there is a risk of the joint between
the top two laths being subjected to excessive strain and getting damaged.
Assembling and disassembling the plug-in connecting cable
Caution
The power supply to the connecting cable must be disconnected prior to assembly/disas-
sembly.
Assembling the plug-in connecting cable
Ø35/Ø45/Ø58 Insert the dead connecting cable into the drive head until the
locating lug clicks into place in the drive. If necessary, use a
suitable flathead screwdriver to assist with insertion. Set the
screwdriver into one of the two plug grooves provided for this
purpose.
Check that the cable is properly engaged.
1 = locating lug
Disassembling the plug-in connecting cable for tubular drives
Ø45/Ø58 Insert a suitable flathead screwdriver right into the recess of the
locating latch, so that the latch releases the locating lug from
the plug.
Now you can pull out the connecting cable along with the flat-
head screwdriver.
A
1. 2.
A = locating latch
6-en
Assembly
Assembling the drive
Attention
To connect the drive to the driven part, solely mechanical accessory components made by
the drive manufacturer from the current product catalogue may be used.
Prior to mounting, the fitter must ensure that the masonry and the system being motorised are sufficiently robust (drive torque plus
weight of the shading solution).
Caution
Electrical connections may only be carried out by a qualified electrician. Prior to assembly,
the power supply must be disconnected and secured. Please give the enclosed connection
information to the responsible electrical contractor.
Calculate the space required at the side (M) by measuring the drive head (1) and wall bracket (2). The
clear dimension of the box (X) minus the space required at the side (M) and idler (G) gives the length
(L) of the barrel: L=X-M-G.
The space required at the side (M) varies depending on the combination of drive and wall bracket.
Then mount the wall bracket and idler. Ensure that the barrel is aligned at right angles to the wall and that sufficient axial play is al-
lowed for the mounted system.
Attention
When using rigid shaft connectors, closed brackets must be fitted. The tubular drive
presses the closed curtain down to make it difficult for people to reach under it or raise it.
Only use curtains made of sufficiently strong material, such as aluminium, steel or wood.
To prevent damage to the curtain it must run in guide tracks from top to bottom.
Assembling and disassembling the mounting pin
Ø45
When pushed in, the mounting pin (2) locks automatically. To undo the mounting pin (2), push the tab
washer (1) upwards and pull out the mounting pin (2).
Assembling and disassembling the drive adapter
Fitting the ring onto the thrust ring
Assembling the drive adapter with safety catch on the
drive shaft
Disassembling the drive adapter with safety catch on the
drive shaft
7-en
Assembling and disassembling the drive adapter with drive adapter safety catch or screw connection
Assembling and disassembling the drive
adapter with separate drive adapter
safety catch
Assembling and disassembling the drive
adapter with screw connection
Mounting the drive in the tube
For profile shafts:
In the case of some drive adapters, tolerances of the groove widths in different barrels can be offset by
rotating the drive adapter into a different groove recess. These groove recesses have different sizes
and allow the drive to fit exactly.
Y
X
For round shafts:
Measure the lug of the thrust ring (X, Y). Then notch the tube on the motor side, so the lug of the thrust
ring can also be pushed into the shaft. There must be no play between the lug of the thrust ring and the
shaft.
-10 mm
To ensure secure torque transmission for round shafts, we recommend screwing the drive adapter to
the shaft (see the table below).
Attention!When drilling into the barrel, never drill near the tubular drive!
Size of drive
[mm]
Drive adapter Torque
max. [Nm]
Fastening screws
(4 units)
dia. 35-dia. 45 All Up to 50 Self-tapping screw
dia. 4.8 x 9.5 mm
We also recommend screwing the idler to the barrel.
Attention
Do not hammer the tubular drive into the tube or drop it into the barrel! The curtain can only
be secured using springs or rigid shaft connectors. We recommend at least three pieces
per metre of barrel.
2
1
Assemble the tubular drive with the relevant ring (1) and drive adapter (2). If the ring has several
grooves, select the groove which is a perfect fit and push the ring (1) onto the thrust ring.
Insert the tubular drive with the pre-assembled ring (1) and drive adapter (2) into the tube to achieve a
form fit. Ensure that the ring and drive adapter are secure in the tube.
Mount the assembled unit comprising shaft, tubular drive and idler on the box and secure the drive with
a splint or spring pin according to the type of wall bracket fixing.
Automatic setting of limit positions is possible, where a stop system is present on both sides, using the
rotary switch set (Item no. 49010011580), a standard rotary switch or the programming unit for drives
with electronic limit switching (Item no. 49352000110). All other functions can only be set via the pro-
gramming unit.
Connect the wires of the tubular drive to those of the same colour in the programming/operator control
and switch on the power supply.
Attention
The rotary switch and the programming unit are only designed for the commissioning, and
not for continuous operation!
Position the barrel so that the roller shutter curtain can be attached with springs or fit the rigid shaft connectors in accordance with
the manufacturer's instructions.
Lay the connecting cable
Lay the connecting cable up to the tubular drive, and fix The connecting cable and any antennae must
not project into the winding chamber. Cover any sharp edges.
8-en
Setting the limit positions using the programming unit
Programming button Travel button
Programming unit for drives with electronic limit switching.
Attention
The programming unit is only designed for the commissioning, and not for continuous op-
eration.
Intelligent installation management
Completion of installation following automatic setting of limit position "Stop"
Next time the “stop” limit position is travelled to, this position will be provisionally saved as the limit position. Once the limit position
has been detected at this position 3 times in a row without any problems, it will be definitively saved. This normally takes place dur-
ing regular operation.
To complete installation quickly, it is sufficient to travel to the “stop” limit position 3 times in a row from approx. 20 cm.
Limit position status indicator
A brief stopping and restarting indicates that no limit position has been set in that direction of movement.
There are several ways to set the limit positions:
•Upper point to lower point
•Upper stop to lower point
The limit position becomes fixed after the tubular drive has turned off automatically in the desired position three times.
If the tubular drive switches off prematurely while opening or closing due to an obstruc-
tion, the obstruction can be cleared by reversing a short way and removing the obstruc-
tion. The desired limit position can then be set by opening/closing again.
Limit position in the blind Closed limit position
9-en
Upper point to lower point
There is no shading solution length adjustment with this limit position setting.
Open to the desired upper limit position.
Press the programming button of the programming unit for 3 seconds.
▻
The tubular drive confirms.
Then open to the desired limit position in the blind.
Press the programming button of the programming unit for 3 seconds.
▻
The tubular drive confirms.
Once the first two limit positions have been set, the roller shutter will move
slowly.
Now move to the closed limit position.
Press the programming button of the programming unit for 3 seconds.
▻
The tubular drive confirms.
►
The limit positions are now set.
Upper stop to lower point
Open 3x to the permanent upper stop.
▻
The tubular drive switches off automatically.
Then open to the desired limit position in the blind.
Press the programming button of the programming unit for 3 seconds.
▻
The tubular drive confirms.
Once the first two limit positions have been set, the roller shutter will move
slowly.
Now move to the closed limit position.
Press the programming button of the programming unit for 3 seconds.
▻
The tubular drive confirms.
►
The limit positions are now set.
10-en
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