Bend-Pak HD-7PXW Manuale utente

BendPak, Inc. Corporate Oce

1645 Lemonwood Drive

Santa Paula, CA 93060 USA

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]om

Customer Service Desk / Warranty

Customer Service Representatives

Oce Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

customerservic[email protected]

Parts Orders

Customer Service Representatives

Oce Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]om

Domestic Sales & Service

USA Sales Representatives

Oce Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]om

International Sales & Service

Oce Tel: 1-805-933-9970

Exports Dept: 1-805-933-9970 EXT. 192

Ext. Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

bpkex[email protected]om

Service Manual

SERVICE PARTS & DIAGRAMS

This guide is a troubleshooting reference used for maintaining and

servicing your Bend Pak product. It provides comprehensive information

on identifying serviceable parts and components and assists in

troubleshooting problems and performing assembly /disassembly

procedures.

BENDPAK

HD-7PXW

PRODUCT SKU

5175516

DRAWING Nº

5260514

CATEGORY

Four Post Li

REV

Version AG

DATE

06.14.2022

DIMENSIONS ARE IN MM

☺

ITEM NO

PART NUMBER

DESCRIPTION

QTY

REV

1 5245385

HD-7PXW LIFT SUPERSTRUCTURE

2 5250166

HD-7PXW PARTS BOX

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

REPLACED LABELS WITH COLORS &

GRAPHICS NOTE

09/27/2021

01344

UPDATED BOM REVISION

12/13/2021

01367

UPDATED BOM REVISIONS

05/24/2022

01414

SHEET 1 OF 3

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5260514

HD-7PXW PRODUCTION

LIFT VER E (CE CERT)

08/12/2014

DO NOT SCALE DRAWING

1:40

SCALE:

THIRD ANGLE PROJECTION

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

SEE COLORS & GRAPHICS FOR LABEL PLACEMENT

4010.0mm

157.874in

145.315in

3691.0mm

3.268in MAX

83.0mm MAX

121.881in

3095.8mm

4.090in

103.9mm

4.764in

121.0mm

2546.0mm

100.236in

4788.0mm

188.504in

482.0mm

18.976in

197.953in

5028.0mm

224.523in

5702.9mm

[34.921 MIN - 41.142in MAX]

887.0 MIN 1045.0mm MAX

111.870in

2841.5mm

8.996in

228.5mm

138.898in

3528.0mm

DRIVE THRU

FRONT VIEW

4.010in

101.9mm

DETAIL A

SCALE 1 : 10

4.158in

105.6mm

DETAIL B

SCALE 1 : 10

SHEET 2 OF 3

REV

DWG. NO.

SIZE

TITLE:

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

5260514

HD-7PXW PRODUCTION

LIFT VER E (CE CERT)

1:50

SCALE:

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 2

DETAIL B

SCALE 1 : 20

WHERE USED

HD-7PXW

ITEM

NO.

PART

NUMBER

DESCRIPTION

QTY

REV

1 5216155

HD-7/9/973P CROSSTUBE ASSEMBLY, SMALL WINDOW

2 5216157

HD-7W/973P CROSSTUBE ASSEMBLY, LARGE WINDOW

3 5601140

HD-7PX/7500PBX POWER SIDE POST WELDMENT

4 5601410

HD-7PX/7500 POST WELDMENT, R.H

5 5601139

HD-7PX/7500PBX POST WELDMENT

6 5600921

HD-7/973/7500 SAFETY LADDER WELDMENT

7 5215171

HD-7PX/7500 POWER SIDE RAMP ASSEMBLY

8 5600206

HD-7PX/7500 OFF SIDE RAMP WELDMENT

9 5600890

HD-7/7500/9 TIRE STOP PLATE WELDMENT

10 5215193

HD-7/9/7500BL DRIVE UP RAMP ASSEMBLY

11 5601409

HD-7PX/7500 TOP STIFFENER TUBE WELDMENT

12 5545025

WASHER, M16 x 30mm FLAT

13 5535021

NUT M16 x 2.0

14 5535008

NUT M16 x 2 NL

15 5746381

HD-7/7500/ 9 SPACER, SAFETY LADDER, 17.5mm LG

16 5535013

NUT M10 x 1.5 NL

17 5545341

WASHER M10 x Ø20 FLAT

18 5530167

HHB M10 x 1.5 x 45mm

19 5601411

HD-7PX/7500 STIFFENER TUBE WELDMENT

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

07/14/2021

01316

UPDATED BOM REVISIONS

12/13/2021

01367

REPLACED 5215621 WITH 5216155, AND

5215624 WITH 5216157

05/24/2022

01414

NEXT ASSEMBLY

5260514

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5245385

HD-7PXW LIFT

SUPERSTRUCTURE

08/11/2014

DO NOT SCALE DRAWING

1:60

SCALE:

THIRD ANGLE PROJECTION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

THREAD M16 HARDWARE ONTO LADDER BOLTS AS SHOWN

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 10

DETAIL B

SCALE 1 : 10

ISOMETRIC VIEW

FOR REFERENCE ONLY

DO NOT SCALE

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

03/26/2021

01290

UPDATED BOM REVISION

07/14/2021

01316

UPDATED BOM REVISION

12/10/2021

01367

ITEM

NO.

PART

NUMBER

DESCRIPTION

QTY

REV

1 5600193

HD-7PX/7500 POWER SIDE RAMP WELDMENT

2 5502035

CYLINDER ASSEMBLY Ø3.5 x 70 - SLOW

3 5215122

HD-7/7500/9 SINGLE SHEAVE ROLLER ASSEMBLY

4 5600900

HD-7/7500/9 RAMP SHEAVE SHAFT WELDMENT

5 5575103

HD-7/973/7500PBX 76mm DIRECTION SHEAVE ASSEMBLY

6 5215186

HD-7 PULL BOX ASSEMBLY

7 5215185

HD-7/7500/973 TWIN SHEAVE ASSEMBLY

8 5600301

HD-7/7500/973 DIRECTIONAL SHEAVE PIN WELDMENT

9 5530776

SHCS M8 x 1.25 x 20mm

10 5535357

NUT M6 x 1.0 NL

11 5530047

HHB, M6 x 1 x 30mmL

12 5505032

ROTOR CLIP Ø18mm SS

NEXT ASSEMBLY

5245244

5245385

5245386

5245391

WHERE USED

HD-7PXN

HD-7PXW

HD-7PXWS

HD-7500PBX

SHEET 1 OF 2

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5215171

HD-7PX/7500 POWER SIDE

RAMP ASSEMBLY

11/18/2008

DO NOT SCALE DRAWING

1:25

SCALE:

THIRD ANGLE PROJECTION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

SHEET 2 OF 2

REV

DWG. NO.

SIZE

TITLE:

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

5215171

HD-7PX/7500 POWER SIDE

RAMP ASSEMBLY

1:10

SCALE:

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 6

16 4

22 ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5601822

HD-7/9/973P CROSSTUBE WELDMENT, SMALL WINDOW

2 5746008

D4-12, HD/HDS-7/7500/9/14, HDSO-14 SAFETY PIN

3 5575420

HD-7/7500/9 SAFETY ROLLER

4 5215122

HD-7/7500/9 SINGLE SHEAVE ROLLER ASSEMBLY

5 5600160

HD-7/7500/9 CROSSTUBE SHEAVE SHAFT WELDMENT

6 5600760

D4-12, HD/HDS LIGHT DUTY SAFETY WELDMENT

7 5600044

4 POST LIGHT DUTY SLACK SAFETY WELDMENT

8 5540275

E RING Ø25mm OD DIN 6799 0250

9 5502195

AIR CYLINDER, Ø19mm x 25 STROKE

10 5530005

HHB M6 x 1 x 70

11 5545005

WASHER, M6 x 12mm FLAT

12 5535357

NUT M6 x 1.0 NL

13 5540065

SPRING Ø13mm x 90mm, SLACK SAFETY

14 5505625

FEMALE ROD END M6 x 33

15 5550087

FTG ELB -04 COMP x -02 NPT

16 5540010

E RING Ø32mm OD DIN 6799

17 5505030

PUSH-ON CLIP Ø10mm SS

18 5530756

HHB M6 x 1.0 x 25mm

19 5755136

AIR CYLINDER SPACER 12mm

20 5755137

AIR CYLINDER SPACER 25mm

21 5755157

D4-12, HD-7/7500/9 CROSSTUBE SPACER Ø16 x Ø10 x 50

22 5535230

NUT 1/4-28 JN

NEXT ASSEMBLY

5245059

5245068

5245242

5245244

5245381

5245382

5245383

5245384

5245385

WHERE USED

HD-7W

HD-7PXW

HD-7PXWS

HD-9

HD-9XW

HD-9XL

HD-973P

HD-973PX

PL-12000DP

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

PRODUCTION RELEASE, DERIVED FROM 5215621

04/29/2022

01414

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5216155

HD-7/9/973P CROSSTUBE

ASSEMBLY, SMALL WINDOW

04/29/2022

DO NOT SCALE DRAWING

1:20

SCALE:

THIRD ANGLE PROJECTION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 6

2019

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5601823

HD-7W/973P CROSSTUBE WELDMENT, LARGE WINDOW

2 5746008

D4-12, HD/HDS-7/7500/9/14, HDSO-14 SAFETY PIN

3 5575420

HD-7/7500/9 SAFETY ROLLER

4 5215122

HD-7/7500/9 SINGLE SHEAVE ROLLER ASSEMBLY

5 5600160

HD-7/7500/9 CROSSTUBE SHEAVE SHAFT WELDMENT

6 5600760

D4-12, HD/HDS LIGHT DUTY SAFETY WELDMENT

7 5600044

4 POST LIGHT DUTY SLACK SAFETY WELDMENT

8 5540275

E RING Ø25mm OD DIN 6799 0250

9 5530005

HHB M6 x 1 x 70

10 5545005

WASHER, M6 x 12mm FLAT

11 5535357

NUT M6 x 1.0 NL

12 5540065

SPRING Ø13mm x 90mm, SLACK SAFETY

13 5502195

AIR CYLINDER, Ø19mm x 25 STROKE

14 5505625

FEMALE ROD END M6 x 33

15 5530756

HHB M6 x 1.0 x 25mm

16 5550087

FTG ELB -04 COMP x -02 NPT

17 5540010

E RING Ø32mm OD DIN 6799

18 5505030

PUSH-ON CLIP Ø10mm SS

19 5755136

AIR CYLINDER SPACER 12mm

20 5755137

AIR CYLINDER SPACER 25mm

21 5755157

D4-12, HD-7/7500/9 CROSSTUBE SPACER Ø16 x Ø10 x 50

22 5535230

NUT 1/4-28 JN

NEXT ASSEMBLY

5245059

5245068

5245244

5245384

5245385

WHERE USED

HD-7W

HD-7PXW

HD-7PXWS

HD-973P

HD-973PX

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

PRODUCTION RELEASE, DERIVED FROM 5215624

05/02/2023

01414

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5216157

HD-7W/973P CROSSTUBE

ASSEMBLY, LARGE WINDOW

05/02/2022

DO NOT SCALE DRAWING

1:20

SCALE:

THIRD ANGLE PROJECTION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

DIMENSIONS ARE IN MM

☺

WHERE USED

HD-7PXW

ITEM

PART

NUMBER

DESCRIPTION

QTY.

REV

1 5595467

CABLE ASSEMBLY Ø10 x 5704mm ST

2 5595053

CABLE ASSEMBLY Ø10 x 7301mm ST

3 5595469

CABLE ASSEMBLY Ø10 x 10484mm ST

4 5595055

CABLE ASSEMBLY Ø10 x 12072mm ST

5 5570795

1/4" POLY-FLO TUBING

20000*mm

6 5216141

FLEX TUBE KIT, UP TO 3000mm

7 5215155

HD-7/7500 FLEX TUBE BRACKET ASSY

8 5745014

HD-7/7500/9 DRIVE UP RAMP PIN

9 5174097

HD-7PX/7500 PARTS BAG

10 5700033

HD-SERIES FLEX TUBE ANGLE

11 5700072

WHEEL CHOCK

12 5570876

HD-7PX SERIES HYDRAULIC HOSE ASSEMBLY Ø6.4 x 4090mm

13 5530456

AB 3/4" x 4 - 3/4"

14 5600255

HD-7PX POST TOP PLATE WELDMENT

15 5900972

HD-7MZ/PXW/PXN INSTALLATION MANUAL

16 5716630

HD-7/7500/9 CROSSTUBE COVER, PLASTIC

17 5716005

D4-12, HD-7/7500/9/14/HDSO-14 POLYETHYLENE

SLIDE BLOCK

18 5715003

POWER UNIT VIBRATION DAMPENER

19 5210241

4 POST LIGHT DUTY CE PARTS BAG

20 5930195

ANTI-SLIP TAPE, 6” x 24ft

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

ADDED 5210241, REMOVED 5535358 AND

5545342, UPDATED BOM REVISIONS

07/10/2020

01174

UPDATED BOM REVISION

07/14/2021

01316

ADDED 5930195, REPLACED 5570055 WITH

5216141

05/04/2022

01414

PRE A

NEXT ASSEMBLY

5260514

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5250166

HD-7PXW PARTS BOX

05/08/2013

DO NOT SCALE DRAWING

1:25

SCALE:

THIRD ANGLE PROJECTION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

HOSES AND CABLES IN REPRESENTATIONAL FORM

(*) LENGTH FOR REFERENCE ONLY

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 4

DETAIL B

SCALE 1 : 8

DETAIL C

SCALE 1 : 4

DETAIL D

SCALE 1 : 4

DETAIL E

SCALE 1 : 4

DETAIL F

SCALE 1 : 2

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

REPLACED 5550493 WITH 5550070

05/30/2019

01084

REPALCED 5550070 WITH 5550106, ADDED

5550025, (16) 5530076, (16) 5535354, (16)

5545347, AND 5580012

09/09/2019

01120

REMOVED 5550025

07/14/2021

01316

NEXT ASSEMBLY

5250086

5250161

5250166

5250342

ITEM NO.

PART NUMBER

DESCRIPTION

QTY.

REV

1 5505031

ROTOR CLIP 12mm SS

2 5530756

HHB M6 x 1.0 x 25mm

3 5535357

NUT M6 x 1.0 NL

4 5535001

NUT M8 x 1.25 NL

5 5545340

WASHER M8 x24 FLAT

6 5530010

HHB M8 x 1.25 x 25mm ZPL

7 5530009

HHB M12 x 1.75 x 90 CL8.8

8 5545201

WASHER, M12 SPRING LOCK

9 5545347

WASHER, M12 FLAT WASHER

10 5535354

NUT, M12 x1.75

11 5550395

FTG TEE -04 COMP x -04 COMP x -04 COMP

12 5550089

FTG ELB -04 COMP x -06 NPT

13 5550106

FTG ELB -04JIC x 3/8” NPT

14 5550008

FTG ELB -04 JIC -06L ORB

15 5545009

WASHER, M4 x 9mm FLAT

16 5530008

SHCS M4 x 0.7 x 12 BOC

17 5535010

NUT M4 X 0.7 NL

18 5530076

HHB M12 x 1.75 x 35mm

19 5545535

C WASHER SHIM FOR LIFTS

20 5580012

LIQUID PTFE THREAD SEALANT 50ml

WHERE USED

HD-7PXN

HD-7PXW

HD-7PXWS

HD-7500PBX

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5174097

HD-7PX/7500 PARTS BAG

08/08/2009

DO NOT SCALE DRAWING

1:45

SCALE:

THIRD ANGLE PROJECTION

7/26/2021

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

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