Bend-Pak HD-9ST Manuale utente

BendPak, Inc. Corporate Oce

1645 Lemonwood Drive

Santa Paula, CA 93060 USA

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]om

Customer Service Desk / Warranty

Customer Service Representatives

Oce Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

customerservic[email protected]

Parts Orders

Customer Service Representatives

Oce Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]om

Domestic Sales & Service

USA Sales Representatives

Oce Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]om

International Sales & Service

Oce Tel: 1-805-933-9970

Exports Dept: 1-805-933-9970 EXT. 192

Ext. Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

bpkex[email protected]om

Service Manual

SERVICE PARTS & DIAGRAMS

This guide is a troubleshooting reference used for maintaining and

servicing your Bend Pak product. It provides comprehensive information

on identifying serviceable parts and components and assists in

troubleshooting problems and performing assembly /disassembly

procedures.

BENDPAK

HD-9ST

PRODUCT SKU

5175860

DRAWING Nº

5260526

CATEGORY

Four Post Li

REV

Version AE

DATE

06.16.2022

DIMENSIONS ARE IN MM

☺

ITEM NO

PART NUMBER

DESCRIPTION

QTY

REV

1 5245395

HD-9ST LIFT SUPERSTRUCTURE

2 5250188

HD-9ST PARTS BOX

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

REPLACED LABELS WITH COLORS &

GRAPHICS NOTE

09/27/2021

01344

UPDATED BOM REVISION

12/13/2021

01367

UPDATED BOM REVISIONS

05/24/2022

01414

SHEET 1 OF 3

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5260526

HD-9ST PRODUCTION

LIFT VER K (CE CERT)

08/12/2014

DO NOT SCALE DRAWING

1:32

SCALE:

THIRD ANGLE PROJECTION

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE COLORS & GRAPHICS FOR LABEL PLACEMENT

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

2232.0mm

87.874in

1308.9mm

51.532in

1903.0mm

74.921in

83.0mm

MAX

3.268in

MAX

4.090in

103.9mm

4.764in

121.0mm

70.157in

1782.0mm

2292.0mm

90.236in

4178.0mm

164.488in

482.0mm

18.976in

173.937in

4418.0mm

200.612in

5095.6mm

34.606in MAX

879.0mm MAX

7.559in

192.0mm

100.236in

2546.0mm

68.858in

1749.0mm

DRIVE THRU

FRONT VIEW

4.010in

101.9mm

DETAIL A

SCALE 1 : 10

4.149in

105.4mm

DETAIL B

SCALE 1 : 10

SHEET 2 OF 3

REV

DWG. NO.

SIZE

TITLE:

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

5260526

HD-9ST PRODUCTION

LIFT VER K (CE CERT)

1:45

SCALE:

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 2

DETAIL B

SCALE 1 : 20

13 14

NEXT ASSEMBLY

5260526

ITEM

NO.

PART

NUMBER

DESCRIPTION

QTY

REV

1 5216149

HD-9ST/STX CROSSTUBE ASSEMBLY, SMALL WINDOW

2 5216150

HD-9ST/STX CROSSTUBE ASSEMBLY, LARGE WINDOW

3 5601136

HD-9/7500BL POWER SIDE POST WELDMENT

4 5601135

HD-9/7500BL OFF SIDE POST WELDMENT

5 5600920

HD-9/7500 SAFETY LADDER WELDMENT

6 5215190

HD-9/7500BL POWER SIDE RAMP ASSEMBLY

7 5600203

HD-9/7500BL OFF SIDE RAMP WELDMENT

8 5600890

HD-7/7500/9 TIRE STOP PLATE WELDMENT

9 5215193

HD-7/9/7500BL DRIVE UP RAMP ASSEMBLY

10 5535021

NUT M16 x 2.0

11 5535008

NUT M16 x 2 NL

12 5545025

WASHER, M16 x 30mm FLAT

13 5746381

HD-7/7500/ 9 SPACER, SAFETY LADDER, 17.5mm LG

14 5535013

NUT M10 x 1.5 NL

15 5545341

WASHER M10 x Ø20 FLAT

16 5530167

HHB M10 x 1.5 x 45mm

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

07/14/2021

01316

UPDATED BOM REVISIONS

12/13/2021

01367

REPLACED 5215601 WITH 5216149 AND

5215602 WITH 5216150

05/24/2022

01414

WHERE USED

HD-9ST

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5245395

HD-9ST LIFT

SUPERSTRUCTURE

08/11/2014

DO NOT SCALE DRAWING

1:40

SCALE:

THIRD ANGLE PROJECTION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

THREAD M16 HARDWARE ONTO LADDER BOLTS AS SHOWN

DIMENSIONS ARE IN MM

☺

DETAIL B

SCALE 1 : 10

DETAIL A

SCALE 1 : 10

ISOMETRIC VIEW

FOR REFERENCE ONLY

DO NOT SCALE

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

REPLACED 5215129 WITH 5215820, UPDATED

BOM REVISION AND NEXT ASSEMBLIES

10/11/2019

01120

UPDATED BOM REVISION

07/07/2020

01174

UPDATED BOM REVISION

07/13/2021

01316

UPDATED BOM REVISION

12/10/2021

01367

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5600200

HD-9/7500BL POWER SIDE RAMP WELDMENT

2 5502165

CYLINDER ASSEMBLY Ø3.0 x 70

3 5215122

HD-7/7500/9 SINGLE SHEAVE ROLLER ASSEMBLY

4 5215123

HD-7500BL/9 TWIN SHEAVE ASSEMBLY

5 5600900

HD-7/7500/9 RAMP SHEAVE SHAFT WELDMENT

6 5530776

SHCS M8 x 1.25 x 20mm

7 5215820

HD-7500/9 CYLINDER FLANGE ARM ASSEMBLY

8 5731309

CABLE RETAINER PLATE

NEXT ASSEMBLY

5245078

5245080

5245383

5245395

5245396

WHERE USED

HD-9

HD-9ST

HD-9SW

HD-9SW-E

HD-7500BL

SHEET 1 OF 2

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5215190

HD-9/7500BL POWER SIDE

RAMP ASSEMBLY

11/13/2008

DO NOT SCALE DRAWING

1:25

SCALE:

THIRD ANGLE PROJECTION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

SHEET 2 OF 2

REV

DWG. NO.

SIZE

TITLE:

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

5215190

HD-9/7500BL POWER SIDE

RAMP ASSEMBLY

1:10

SCALE:

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 6

3 7

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5601808

HD-9ST CROSSTUBE WELDMENT, SMALL WINDOW

2 5746008

D4-12, HD/HDS-7/7500/9/14, HDSO-14 SAFETY PIN

3 5575420

HD-7/7500/9 SAFETY ROLLER

4 5215122

HD-7/7500/9 SINGLE SHEAVE ROLLER ASSEMBLY

5 5600160

HD-7/7500/9 CROSSTUBE SHEAVE SHAFT WELDMENT

6 5600760

D4-12, HD/HDS LIGHT DUTY SAFETY WELDMENT

7 5600044

4 POST LIGHT DUTY SLACK SAFETY WELDMENT

8 5540275

E RING Ø25mm OD DIN 6799 0250

9 5502195

AIR CYLINDER, Ø19mm x 25 STROKE

10 5530005

HHB M6 x 1 x 70

11 5545005

WASHER, M6 x 12mm FLAT

12 5535357

NUT M6 x 1.0 NL

13 5540065

SPRING Ø13mm x 90mm, SLACK SAFETY

14 5505625

FEMALE ROD END M6 x 33

15 5550087

FTG ELB -04 COMP x -02 NPT

16 5540010

E RING Ø32mm OD DIN 6799

17 5505030

PUSH-ON CLIP Ø10mm SS

18 5545026

WASHER M6 x Ø12 SL

19 5530756

HHB M6 x 1.0 x 25mm

20 5755136

AIR CYLINDER SPACER 12mm

21 5755137

AIR CYLINDER SPACER 25mm

22 5755157

D4-12, HD-7/7500/9 CROSSTUBE SPACER Ø16 x Ø10 x 50

23 5535230

NUT 1/4-28 JN

NEXT ASSEMBLY

5245392

5245395

WHERE USED

HD-9ST

HD-9STX

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

PRODUCTION RELEASE, DERIVED FROM 5215601

04/28/2022

01414

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5216149

HD-9ST/STX CROSSTUBE

ASSEMBLY, SMALL WINDOW

04/28/2022

DO NOT SCALE DRAWING

1:16

SCALE:

THIRD ANGLE PROJECTION

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 6

3 7

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5601807

HD-9ST CROSSTUBE WELDMENT, LARGE WINDOW

2 5746008

D4-12, HD/HDS-7/7500/9/14, HDSO-14 SAFETY PIN

3 5575420

HD-7/7500/9 SAFETY ROLLER

4 5215122

HD-7/7500/9 SINGLE SHEAVE ROLLER ASSEMBLY

5 5600160

HD-7/7500/9 CROSSTUBE SHEAVE SHAFT WELDMENT

6 5600760

D4-12, HD/HDS LIGHT DUTY SAFETY WELDMENT

7 5600044

4 POST LIGHT DUTY SLACK SAFETY WELDMENT

8 5540275

E RING Ø25mm OD DIN 6799 0250

9 5502195

AIR CYLINDER, Ø19mm x 25 STROKE

10 5530005

HHB M6 x 1 x 70

11 5545005

WASHER, M6 x 12mm FLAT

12 5535357

NUT M6 x 1.0 NL

13 5540065

SPRING Ø13mm x 90mm, SLACK SAFETY

14 5505625

FEMALE ROD END M6 x 33

15 5550087

FTG ELB -04 COMP x -02 NPT

16 5540010

E RING Ø32mm OD DIN 6799

17 5505030

PUSH-ON CLIP Ø10mm SS

18 5545026

WASHER M6 x Ø12 SL

19 5530756

HHB M6 x 1.0 x 25mm

20 5755136

AIR CYLINDER SPACER 12mm

21 5755137

AIR CYLINDER SPACER 25mm

22 5755157

D4-12, HD-7/7500/9 CROSSTUBE SPACER Ø16 x Ø10 x 50

23 5535230

NUT 1/4-28 JN

NEXT ASSEMBLY

5245392

5245395

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

PRODUCTION RELEASE, DERIVED FROM 5215602

04/28/2022

01414

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5216150

HD-9ST/STX CROSSTUBE

ASSEMBLY, LARGE WINDOW

04/28/2022

DO NOT SCALE DRAWING

1:16

SCALE:

THIRD ANGLE PROJECTION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

DIMENSIONS ARE IN MM

☺

ISOMETRIC VIEW

FOR REFERENCE ONLY

DO NOT SCALE

ITEM NO

PART NUMBER

DESCRIPTION

QTY

REV

1 5600891

HD-7/9/7500 DRIVE UP RAMP WELDMENT

2 5716054

APPROACH RAMP EDGE GUARD

3 5530093

HHB M6 x 1.0 x 20mm

4 5545005

WASHER, M6 x 12mm FLAT

5 5535357

NUT M6 x 1.0 NL

NEXT ASSEMBLY

5245059 5245384 5245243

5245068 5245385 5245244

5245144 5245386 5245255

5245163 5245388 5245256

5245166 5245391 5245257

5245380 5245392

5245381 5245393

5245382 5245395

5245383 5245396

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

E-001

E-006

UPDATED BOM REVISION

UPDATED NEXT ASSEMBLIES

UPDATED NEXT ASSEMBLY

08/22/2012

11/19/2012

04/19/2018

00541

00562

00941

F-001

UPDATED BOM REVISION AND NEXT

ASSEMBLY

UPDATED NEXT ASESMBLY

06/01/2018

08/23/2018

00951

00972

REPLACED 5716149 AND 5530005 WITH

5716054, 5530093, AND 5545005, ADDED (1)

5535357, UPDATED BOM REVISION AND NEXT

ASSEMBLY

09/09/2019

01120

WHERE USED

HD-7 SERIES

HD-9

HD-9ST

HD-9STX

HD-9XL

HD-9XW

HD-973 SERIES

HD-7500 SERIES

PL-12000DP SERIES

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5215193

HD-7/9/7500BL, PL-12000

DRIVE UP RAMP ASSEMBLY

11/13/2008

DO NOT SCALE DRAWING

1:8

SCALE:

THIRD ANGLE PROJECTION

04/20/2020

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

DIMENSIONS ARE IN MM

☺

DETAIL B

SCALE 1 : 8

WHERE USED

HD-9ST

ITEM

NO.

PART

NUMBER

DESCRIPTION

QTY.

REV

1 5745014

HD-7/7500/9 DRIVE UP RAMP PIN

2 5215096

PUSH BUTTON AIR ASSEMBLY

3 5715003

POWER UNIT VIBRATION DAMPENER

4 5216139

FLEX TUBE KIT, UP TO 2000mm

5 5595900

HD-9ST CABLE ASSEMBLY Ø10 x 2926mm ST

6 5595905

HD-9ST CABLE ASSEMBLY Ø10 x 4356mm ST

7 5595910

HD-9ST CABLE ASSEMBLY Ø10 x 7048mm ST

8 5595915

HD-9ST CABLE ASSEMBLY Ø10 x 8476mm ST

9 5700072

WHEEL CHOCK

10 5174092

HD-7/9/7500 PARTS BAG

11 5570795

1/4" POLY-FLO TUBING

17000*mm

12 5700029

HD-SERIES FLEX TUBE BRACKET PLATE

13 5700033

HD-SERIES FLEX TUBE ANGLE

14 5570022

HYDRAULIC HOSE ASSEMBLY Ø6.4 x 3380mm

15 5530456

AB 3/4" x 4 - 3/4"

16 5600405

HD-7/9/7500 TOP PLATE WELDMENT

17 5900123

HD-9 INSTALLATION MANUAL

18 5735663

HD-9 RAMP STRAP, BOLT ON

19 5545347

WASHER, M12 FLAT WASHER

20 5530375

HHB M12 x 1.75 x 25 CL12.9

21 5535012

NUT M12 x 1.75 NL

22 5716005 D4-12, HD-7/7500/9/14/HDSO-14 POLYETHYLENE SLIDE

BLOCK

23 5716630

HD-7/7500/9 CROSSTUBE COVER, PLASTIC

24 5210241

4 POST LIGHT DUTY CE PARTS BAG

25 5930195

ANTI-SLIP TAPE, 6” x 24ft

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

ADDED 5210241, REMOVED 5535358 AND

5545342, UPDATED BOM REVISIONS

07/13/2020

01174

UPDATED BOM REVISION

07/19/2021

01316

ADDED 5930195, REPLACED 5570052 WITH

5216139

05/04/2022

01414

PRE A

NEXT ASSEMBLY

5260526

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5250188

HD-9ST PARTS BOX

05/09/2013

DO NOT SCALE DRAWING

1:25

SCALE:

THIRD ANGLE PROJECTION

05/09/2022

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

HOSES AND CABLES IN REPRESENTATIONAL FORM

(*) LENGTH FOR REFERENCE ONLY

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