Bend-Pak HD-9XL Manuale utente

BendPak, Inc. Corporate Oce

1645 Lemonwood Drive

Santa Paula, CA 93060 USA

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]om

Customer Service Desk / Warranty

Customer Service Representatives

Oce Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

customerservic[email protected]

Parts Orders

Customer Service Representatives

Oce Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]om

Domestic Sales & Service

USA Sales Representatives

Oce Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]om

International Sales & Service

Oce Tel: 1-805-933-9970

Exports Dept: 1-805-933-9970 EXT. 192

Ext. Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

bpkex[email protected]om

Service Manual

SERVICE PARTS & DIAGRAMS

This guide is a troubleshooting reference used for maintaining and

servicing your Bend Pak product. It provides comprehensive information

on identifying serviceable parts and components and assists in

troubleshooting problems and performing assembly /disassembly

procedures.

BENDPAK

HD-9XL

PRODUCT SKU

5175859

DRAWING Nº

5260517

CATEGORY

Four Post Li

REV

Version AD

DATE

06.16.2022

DIMENSIONS ARE IN MM

☺

ITEM NO

PART NUMBER

DESCRIPTION

QTY

REV

1 5245382

HD-9XL LIFT SUPERSTRUCTURE

2 5250169

HD-9XL PARTS BOX

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

REPLACED LABELS WITH COLORS & GRAPHICS

NOTE

09/27/2021

01344

UPDATED BOM REVISION

12/13/2021

01367

UPDATED BOM REVISIONS

05/24/2022

01414

SHEET 1 OF 3

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5260517

HD-9XL PRODUCTION

LIFT VER E (CE CERT)

08/12/2014

DO NOT SCALE DRAWING

1:35

SCALE:

THIRD ANGLE PROJECTION

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE COLORS & GRAPHICS FOR LABEL PLACEMENT

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

1308.9mm

51.532in

1903.0mm

74.921in

2232.0mm

87.874in

83.0mm

MAX

3.268in

MAX

4.090in

103.9mm

4.764in

121.0mm

70.157in

1782.0mm

2546.0mm

100.236in

4788.0mm

188.504in

482.0mm

18.976in

197.953in

5028.0mm

[34.921 MIN - 41.142in MAX]

887.0 MIN - 1045.0mm MAX

9.016in

229.0mm

224.533in

5703.1mm

110.236in

2800.0mm

4.010in

101.9mm

DETAIL A

SCALE 1 : 10

4.149in

105.4mm

DETAIL B

SCALE 1 : 10

68.858in

1749.0mm

DRIVE THRU

FRONT VIEW

SHEET 2 OF 3

REV

DWG. NO.

SIZE

TITLE:

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

5260517

HD-9XL PRODUCTION

LIFT VER E (CE CERT)

1:45

SCALE:

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 2

DETAIL B

SCALE 1 : 20

13 14

WHERE USED

HD-9XL

ITEM

NO.

PART

NUMBER

DESCRIPTION

QTY

REV

1 5216155

HD-7/9/973P CROSSTUBE ASSEMBLY, SMALL WINDOW

2 5216156

HD-9/973P CROSSTUBE ASSEMBLY, LARGE WINDOW

3 5601136

HD-9/7500BL POWER SIDE POST WELDMENT

4 5601135

HD-9/7500BL OFF SIDE POST WELDMENT

5 5600920

HD-9/7500 SAFETY LADDER WELDMENT

6 5215525

HD-9XL POWER SIDE RAMP ASSEMBLY

7 5600205

HD-9/7500BLX OFF SIDE RAMP WELDMENT

8 5600890

HD-7/7500/9 TIRE STOP PLATE WELDMENT

9 5215193

HD-7/9/7500BL DRIVE UP RAMP ASSEMBLY

10 5535021

NUT M16 x 2.0

11 5535008

NUT M16 x 2 NL

12 5545025

WASHER, M16 x 30mm FLAT

13 5746381

HD-7/7500/ 9 SPACER, SAFETY LADDER, 17.5mm LG

14 5535013

NUT M10 x 1.5 NL

15 5545341

WASHER M10 x Ø20 FLAT

16 5530167

HHB M10 x 1.5 x 45mm

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

07/14/2021

01316

UPDATED BOM REVISIONS

12/13/2021

01367

REPLACED 5215621 WITH 5216155, AND

5215622 WITH 5216156

05/24/2022

01414

NEXT ASSEMBLY

5260517

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5245382

HD-9XL LIFT

SUPERSTRUCTURE

08/11/2014

DO NOT SCALE DRAWING

1:40

SCALE:

THIRD ANGLE PROJECTION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

THREAD M16 HARDWARE ONTO LADDER BOLTS AS SHOWN

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 10

DETAIL B

SCALE 1 : 10

ISOMETRIC VIEW

FOR REFERENCE ONLY

DO NOT SCALE

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5600192

HD-9/7500BLX POWER SIDE WELDMENT

2 5502165

CYLINDER ASSEMBLY Ø3.0 x 70

3 5731309

CABLE RETAINER PLATE

4 5215122

HD-7/7500/9 SINGLE SHEAVE ROLLER ASSEMBLY

5 5215123

HD-7500BL/9 TWIN SHEAVE ASSEMBLY

6 5600900

HD-7/7500/9 RAMP SHEAVE SHAFT WELDMENT

7 5215820

HD-7500/9 CYLINDER FLANGE ARM ASSEMBLY

8 5530776

SHCS M8 x 1.25 x 20mm

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

07/07/2020

01174

UPDATED BOM REVISION

07/13/2021

01316

UPDATED BOM REVISION

12/10/2021

01367

WHERE USED

HD-9XL

NEXT ASSEMBLY

5245382

SHEET 1 OF 2

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5215525

HD-9XL POWER SIDE

RAMP ASSEMBLY

06/03/2011

DO NOT SCALE DRAWING

1:25

SCALE:

THIRD ANGLE PROJECTION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

SHEET 2 OF 2

REV

DWG. NO.

SIZE

TITLE:

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

5215525

HD-9XL POWER SIDE

RAMP ASSEMBLY

1:10

SCALE:

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 6

16 4

22 ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5601822

HD-7/9/973P CROSSTUBE WELDMENT, SMALL WINDOW

2 5746008

D4-12, HD/HDS-7/7500/9/14, HDSO-14 SAFETY PIN

3 5575420

HD-7/7500/9 SAFETY ROLLER

4 5215122

HD-7/7500/9 SINGLE SHEAVE ROLLER ASSEMBLY

5 5600160

HD-7/7500/9 CROSSTUBE SHEAVE SHAFT WELDMENT

6 5600760

D4-12, HD/HDS LIGHT DUTY SAFETY WELDMENT

7 5600044

4 POST LIGHT DUTY SLACK SAFETY WELDMENT

8 5540275

E RING Ø25mm OD DIN 6799 0250

9 5502195

AIR CYLINDER, Ø19mm x 25 STROKE

10 5530005

HHB M6 x 1 x 70

11 5545005

WASHER, M6 x 12mm FLAT

12 5535357

NUT M6 x 1.0 NL

13 5540065

SPRING Ø13mm x 90mm, SLACK SAFETY

14 5505625

FEMALE ROD END M6 x 33

15 5550087

FTG ELB -04 COMP x -02 NPT

16 5540010

E RING Ø32mm OD DIN 6799

17 5505030

PUSH-ON CLIP Ø10mm SS

18 5530756

HHB M6 x 1.0 x 25mm

19 5755136

AIR CYLINDER SPACER 12mm

20 5755137

AIR CYLINDER SPACER 25mm

21 5755157

D4-12, HD-7/7500/9 CROSSTUBE SPACER Ø16 x Ø10 x 50

22 5535230

NUT 1/4-28 JN

NEXT ASSEMBLY

5245059

5245068

5245242

5245244

5245381

5245382

5245383

5245384

5245385

WHERE USED

HD-7W

HD-7PXW

HD-7PXWS

HD-9

HD-9XW

HD-9XL

HD-973P

HD-973PX

PL-12000DP

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

PRODUCTION RELEASE, DERIVED FROM 5215621

04/29/2022

01414

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5216155

HD-7/9/973P CROSSTUBE

ASSEMBLY, SMALL WINDOW

04/29/2022

DO NOT SCALE DRAWING

1:20

SCALE:

THIRD ANGLE PROJECTION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 6

2019

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5601821

HD-9/973P CROSSTUBE WELDMENT, LARGE WINDOW

2 5746008

D4-12, HD/HDS-7/7500/9/14, HDSO-14 SAFETY PIN

3 5575420

HD-7/7500/9 SAFETY ROLLER

4 5215122

HD-7/7500/9 SINGLE SHEAVE ROLLER ASSEMBLY

5 5600160

HD-7/7500/9 CROSSTUBE SHEAVE SHAFT WELDMENT

6 5600760

D4-12, HD/HDS LIGHT DUTY SAFETY WELDMENT

7 5600044

4 POST LIGHT DUTY SLACK SAFETY WELDMENT

8 5540275

E RING Ø25mm OD DIN 6799 0250

9 5530005

HHB M6 x 1 x 70

10 5545005

WASHER, M6 x 12mm FLAT

11 5535357

NUT M6 x 1.0 NL

12 5540065

SPRING Ø13mm x 90mm, SLACK SAFETY

13 5502195

AIR CYLINDER, Ø19mm x 25 STROKE

14 5505625

FEMALE ROD END M6 x 33

15 5530756

HHB M6 x 1.0 x 25mm

16 5550087

FTG ELB -04 COMP x -02 NPT

17 5540010

E RING Ø32mm OD DIN 6799

18 5505030

PUSH-ON CLIP Ø10mm SS

19 5755136

AIR CYLINDER SPACER 12mm

20 5755137

AIR CYLINDER SPACER 25mm

21 5755157

D4-12, HD-7/7500/9 CROSSTUBE SPACER Ø16 x Ø10 x 50

22 5535230

NUT 1/4-28 JN

WHERE USED

HD-9

HD-9XW

HD-9XL

HD-973P

HD-973PX

PL-12000DP

NEXT ASSEMBLY

5245059

5245068

5245242

5245381

5245382

5245383

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

PRODUCTION RELEASE, DERIVED FROM 5215622

04/29/2022

01414

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5216156

HD-9/973P CROSSTUBE

ASSEMBLY, LARGE WINDOW

04/29/2022

DO NOT SCALE DRAWING

1:20

SCALE:

THIRD ANGLE PROJECTION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

DIMENSIONS ARE IN MM

☺

DETAIL B

SCALE 1 : 8

WHERE USED

HD-9XL

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

ADDED 5210241, REMOVED 5535358 AND

5545342, UPDATED BOM REVISION

07/13/2020

01174

UPDATED BOM REVISION

07/19/2021

01316

ADDED 5930195, REPLACED 5570050 WITH

5216139

05/04/2022

01414

PRE A

NEXT ASSEMBLY

5260517

ITEM

NO.

PART

NUMBER

DESCRIPTION

QTY.

REV

1 5700072

WHEEL CHOCK

2 5216139

FLEX TUBE KIT, UP TO 2000mm

3 5595399

HD-9XL CABLE ASSEMBLY Ø10 x 9932mm ST

4 5595472

HD-9XL CABLE ASSEMBLY Ø10 x 8332mm ST

5 5595397

HD-9XL CABLE ASSEMBLY Ø10 x 5195mm ST

6 5595471

HD-9XL CABLE ASSEMBLY Ø10 x 3582mm ST

7 5215096

PUSH BUTTON AIR ASSEMBLY

8 5715003

POWER UNIT VIBRATION DAMPENER

9 5745014

HD-7/7500/9 DRIVE UP RAMP PIN

10 5174092

HD-7/9/7500 PARTS BAG

11 5570795

1/4" POLY-FLO TUBING

17000mm*

12 5700029

HD-SERIES FLEX TUBE BRACKET PLATE

13 5700033

HD-SERIES FLEX TUBE ANGLE

14 5570022

HYDRAULIC HOSE ASSEMBLY Ø6.4 x 3380mm

15 5530456

AB 3/4" x 4 - 3/4"

16 5600405

HD-7/9/7500 TOP PLATE WELDMENT

17 5900123

HD-9 INSTALLATION MANUAL

18 5716630

HD-7/7500/9 CROSSTUBE COVER, PLASTIC

19 5735663

HD-9 RAMP STRAP, BOLT ON

20 5545347

WASHER, M12 FLAT WASHER

21 5530375

HHB M12 x 1.75 x 25 CL12.9

22 5535012

NUT M12 x 1.75 NL

23 5716005 D4-12, HD-7/7500/9/14/HDSO-14 POLYETHYLENE SLIDE

BLOCK

24 5210241

4 POST LIGHT DUTY CE PARTS BAG

25 5930195

ANTI-SLIP TAPE, 6” x 24ft

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5250169

HD-9XL PARTS BOX

05/07/2013

DO NOT SCALE DRAWING

1:25

SCALE:

THIRD ANGLE PROJECTION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

HOSES AND CABLES IN REPRESENTATIONAL FORM

(*) LENGTH FOR REFERENCE ONLY

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 4

DETAIL B

SCALE 1 : 8

DETAIL C

SCALE 1 : 4

9 1

DETAIL D

SCALE 1 : 8

DETAIL E

SCALE 1 : 4

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

REPLACED 5550004 WITH 5550089, 5550489

WITH 5550395, UPDATED NEXT ASSEMBLIES

10/29/2013

00593

ADDED 5550025 AND 5580012

12/12/2019

01120

REMOVED 5550025

07/14/2021

01316

ITEM NO.

PART NUMBER

DESCRIPTION

QTY.

REV

1 5505031

ROTOR CLIP 12mm SS

2 5530756

HHB M6 x 1.0 x 25mm

3 5535357

NUT M6 x 1.0 NL

4 5535001

NUT M8 x 1.25 NL

5 5545340

WASHER M8 x24 FLAT

6 5530010

HHB M8 x 1.25 x 25

7 5530009

HHB M12 x 1.75 x 90 CL8.8

8 5545201

WASHER, M12 SPRING LOCK

9 5545347

WASHER, M12 FLAT WASHER

10 5535354

NUT, M12 x1.75

11 5550395

FTG TEE -04 COMP x -04 COMP x -04 COMP

12 5550089

FTG ELB -04 COMP x -06 NPT

13 5550106

FTG ELB -04JIC x 3/8” NPT

14 5550008

FTG ELB -04 JIC -06L ORB

15 5545009

WASHER, Ø4.3 x Ø9mm x 0.8mm

16 5530008

SHCS M4 x 0.7 x 12 BOC

17 5535010

NUT M4 X 0.7 NL

18 5545535

C WASHER SHIM FOR LIFTS

19 5580012

LIQUID PTFE THREAD SEALANT 50ml

WHERE USED

HD-7W

HD-7500BLX

HD-7P

HD-9STX

HD-9

HD-75BXT

HD-9XL

HD-7500BL

HD-9XW

HD-7500BLX

NEXT ASSEMBLY

5250164

5250167

5250168

5250169

5250184

5250185

5250187

5250188

5250189

5250338

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5174092

HD-7/9/7500 PARTS BAG

08/08/2008

DO NOT SCALE DRAWING

1:30

SCALE:

THIRD ANGLE PROJECTION

07/26/2021

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

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