Bentone BF 1 KSV FAME Specifiche tecniche

Providing sustainable energy solutions worldwide

178 156 35-6 CR00696 2023-08-23

Installation- and maintenance instruction

BF 1 KSV FAME/RME

LMO14.113C2E

ANV 47 C

Translation of the original instructions.

2Bentone

example Beispielexempel

352011030141

Designation

Type

Model

Serial no.

Motor supply

Main supply

MADE IN SWEDEN BY

LIGHT OIL 35-90kW 1,25-6,0 cSt 7-14bar

BF 1 KS 76-24

BF 1

BF 1 KS 76-24

1234567

1~230V 1,0A 50Hz IP 20

Man.Year 2019

Cap. Min-Max

-sv

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3Bentone

Table of contents

1. General Information............................................................4

1.1 Delivery inspection ........................................................................4

1.2 Safety................................................................................................4

1.3 General requirements FAME/RME..............................................6

2. Technical data.......................................................................7

2.1 Dimensions BF 1 KSV ....................................................................7

2.2 Model BF 1 KS/KSV 76-24.............................................................8

2.3 Technicalspecication ..................................................................8

2.4 Working area...................................................................................8

2.5 Basic settings - Fuel oil .................................................................9

2.6 Basic settings - HVO/XTL ..............................................................9

2.7 Nozzle and pump pressure........................................................10

2.8 Components .................................................................................11

3. Electric equipment.............................................................13

3.1 Safety system ...............................................................................13

3.2 Wiring diagram.............................................................................13

3.3 Function .........................................................................................14

3.4 Colour codes.................................................................................15

3.5 Fault codes ....................................................................................15

4. Installation..........................................................................16

4.1 Delivery checks.............................................................................16

4.2 Preparations for installation ......................................................16

4.3 Oil supply.......................................................................................16

4.4 Electrical connection ...................................................................16

4.5 Choice of nozzle ...........................................................................16

4.6 Brakeplateandairowsetting .................................................16

4.7 Burner installation .......................................................................17

5. Settings ...............................................................................18

5.1 Example of basic setting ............................................................18

5.2 Nozzle assembly adjustment.....................................................19

5.3 Air intake adjustment..................................................................19

5.4 Method of adjusting air quantity..............................................19

5.5 Inlet cone, air adjustment..........................................................19

5.6 Air intake rotation........................................................................20

5.7 Air duct...........................................................................................20

6. Pump Suntec ANV47C........................................................21

6.1 Technical data ..............................................................................21

6.2 Components .................................................................................21

6.3 Filter replacement........................................................................22

6.4 One-pipe system .........................................................................22

6.5 Two-pipesystem ..........................................................................22

6.6 Solenoid valve...............................................................................22

6.7 Function ANV47C .........................................................................23

6.8 Suction pipe tables ANV47C......................................................24

7. Preheater ............................................................................25

8. Service .................................................................................26

8.1 Burner Service Schedule, Oil.....................................................26

8.2 Component replacement intervals ..........................................26

8.3 Service positions ..........................................................................27

8.5 Combustion assembly service...................................................28

8.4 Preheater replacement...............................................................28

8.6 Replacing the oil pump...............................................................29

8.7 Fan motor replacement..............................................................30

8.8 Air intake and intake cone service ...........................................31

8.9 Fanwheelchecks.........................................................................32

9. Fault Location.....................................................................34

9.1 Burnerwillnotstart.....................................................................34

9.2 Burnerwillnotstartafternormaluse.....................................34

9.3 Delayed ignition ...........................................................................35

9.4 Noise in pump ..............................................................................35

9.5 Pump pressure .............................................................................36

 .....................................................37

4Bentone

165 105 01-2 2021-12-07

1. General Information

The burner may only be used for its intended purpose in accordance with the

product’s technical data.

We reserve the right to make design changes and cannot be held liable for any

misprints or typographical errors.

Modifying the design or using accessories or components that have not been

approved by Enertech in writing is strictly prohibited.

This Installation and Maintenance manual:

• is to be regarded as part of the burner and must always be kept near

the installation site.

• must be read prior to installation.

• is intended for use by authorised personnel.

1.1 Delivery inspection

• Make sure everything is delivered and the goods have not been

damaged during transit.

Transport damage must be reported to the shipping company.

• If something is wrong with a delivery, report it to the supplier.

1.2 Safety

- before installation:

• Installation and work on the burner and associated system

components may only be carried out by persons who have undergone

relevant training.

• The product is packaged to prevent damage from occurring when

handled – Handle the product with care! Lifting equipment must be

used to lift larger packages.

• The products must be transported/stored on a level surface in a dry

environment, max. 80% relative humidity, no condensation.

Temperature -20 to +60 °C.

- installation:

• The burner must be installed in accordance with local regulations for

re safety, electrical safety, and fuel distribution.

• The premises must comply with local regulations pertaining to use of

the burner, and must have adequate air supply.

• The installation site must be free of chemicals.

• Fire extinguisher with Class BE recommended.

• Make sure when installing the burner that there is enough space to

service the burner.

• The electrical installation must be professionally carried out in

accordance with current mains electricity regulations and in a

professional manner.

• Make sure that the burner is suitable for the application (see Technical

Data).

• All components must be installed without being bent, twisted or

subjected to mechanical or thermal forces that affect components.

5Bentone

• Care must be taken by the installer to ensure that no electrical cables

or fuel lines are pinched or otherwise damaged during installation or

service.

• Flame tubes, fan wheels and air dampers, for example, may contain

sharp edges.

- before rst start:

• The burner must not be put into operation without proper safety and

protection devices.

• Permitted ambient temperature during operation -10 to +60 °C. Max.

80% relative humidity, no condensation.

• The surface temperature of the burner’s components may exceed

60 °C.

• Handle with caution – the burner has moving parts, and there is risk

of crushing injuries.

• Seal inspections must be performed during installation and servicing

to prevent leakage.

• tting and installation work has been completed and approved.

• electrical installation has been correctly performed.

• ue gas ducts and combustion air ducts are not blocked.

• all actuators and control and safety devices are in working order and

correctly set.

• If the boiler is equipped with an access hatch, this must be equipped

with a hatch opening switch connected to the burner’s safety system.

• When in operation, the burner’s noise level can exceed 85 dBA – use

hearing protection!

- Operation:

• Carry out all stipulated settings, service and inspection work within

the set time.

• If the oil burner control has a solid red light, contact your installer.

6Bentone

165 405 06 2021-12-07

1.3 General requirements FAME/RME

• The fuel must meet the requirements of standard EN 14214 for FAME.

• The fuel must be stored and used according to the manufacturer’s

instructions. It should typically be used within 6 months of

manufacture. Fuel that is allowed to age loses its oxidation stability

and produces aggressive constituents. These may cause oxidation

damage to components in the oil system. The fuel should be stored in

a cool and dark area.

• The RME tank must be made of metal or dark coloured plastics

approved for the fuel.

• Burners fuelled by FAME (RME) are – and must be – equipped with

parts designed for this fuel. This applies to oil-related parts such as

the pump, solenoid valve, oil lter and hoses.

• Oil hoses must be of high-quality uoride rubber or PTFE intended for

FAME/RME, and the hoses must be tted with re-retardant sleeves in

order to satisfy requirements according to EN-ISO 6806.

• The installation should be performed as a single-pipe system. Copper

should be avoided the fuel system since the fuel and copper have an

oxidising effect on each other.

• Annual cleaning and checking for the presence of water in the tank

should be done to avoid corrosion and microorganisms.

7Bentone

165 305 56-3

2. Technical data

The burner is intended for:

• Operation in installations according to EN 303 and EN 267.

When operating with a hot air boiler, the LMO24.255 or LMO44.255 control unit must be used.

Fuels:

• FAME/RME according to EN 14214.

• Fuel oil according to DIN 51603-1.

• Fuel oil A Bio 10 according to DIN 51603-6.

2.1 Dimensions BF 1 KSV

ø89

172

190

226

278

145

Length of

ame tube

Protrusion from ange,

measurement B

Flange 1 Flange 2

147 130 114

224 207 191

Flange 2

10,3

130–150

ø89,7

Flange 1

125–150

ø90 5

10,3

2.1.1 Dimensions, anges

8Bentone

2.4 Working area

!Do not exceed the

working area.

0,5

0,0

0,5

1,0

1,5

2,0

2,5

3,0

3,5

4,0

30 35 40 45 50 55 60 65 70 75 80 85 90 95

mbar

3.0-7.6 kg/h

35-90 kW

160303-296

2.2 Model BF 1 KS/KSV 76-24

ø73

ø24

ø76

10,0-11,0

2,3-3,1 0,5-1,5

Measurements according to EN 15036-1:2006

Alt.1 The noise level of the burner can be

reduced by equipping the burner with

silencer. Installation must be done so

it does not prevent air supply to the

burner.

Alt.2 The burner’s noise level can be reduced

by connecting the burner’s air intake

to the air duct that opens into an

appropriate location. Installation must

be done so it does not prevent air supply

to the burner.

BF 1

Main supply 1) 230V, 1~, 1.1/1.7A, 50/60Hz, IP20

Max fuse rating 6.3A

Elmin preheater included 0.91A, 198W

Elmax preheater included 1.1A, 241W

PSB 0

NOX-class 4

NOX(GCV) preheater included 114mg/kWh

Noise level 77dBA

1) Max operating current, see data plate.

2.3 Technical specication

9Bentone

!

mbar furnace pressure.

0,0

2,0

4,0

6,0

8,0

10,0

12,0

14,0

16,0

18,0

20,0

22,0

35 40 45 50 55 60 65 70 75 80 85 90

160302-781-3

Air settings

Nozzle assembly

Scale

Burner output

2.5 Basic settings - Fuel oil

2.6 Basic settings - HVO/XTL

0,0

2,0

4,0

6,0

8,0

10,0

12,0

14,0

16,0

18,0

20,0

22,0

35 40 45 50 55 60 65 70 75 80 85 90

160303-810

Air settings

Nozzle assembly

Scale

Burner output

Flame signal

When operating at high power or low air excess and HVO/XTL is used as fuel,

the ame signal may deteriorate (blue ame), the signal lamp in the reset

button ashes green.

By lowering the air velocity or changing the ame detector to QRC1 A1, the

ame signal can be improved.

10 Bentone

2.7 Nozzle and pump pressure

Due to different furnace geometries and capacities, it is not possible to

recommend a nozzle model.

Nozzle 60° Solid/Hollow cone

80° Solid/Hollow cone

Pump pressure 10 bar (8–14 bar) Fuel oil

10 bar (7–12 bar) Kerosene

Nozzle table

Pump pressure, bar

Gph 8 9 10 11 12 13 14 15

kg/h kW kg/h kW kg/h kW kg/h kW kg/h kW kg/h kW kg/h kW kg/h kW

0,40 1,33 16 1,41 17 1,49 18 1,56 18 1,63 19 1,70 20 1,76 21 1,82 21

0,50 1,66 20 1,76 21 1,86 22 1,95 23 2,04 24 2,12 25 2,20 26 2,28 27

0,60 2,00 24 2,12 25 2,23 26 2,34 28 2,45 29 2,55 30 2,64 31 2,73 32

0,65 2,16 26 2,29 27 2,42 29 2,54 30 2,65 31 2,75 33 2,86 34 2,96 35

0,75 2,49 29 2,65 31 2,79 33 2,93 35 3,08 36 3,18 38 3,30 39 3,42 40

0,85 2,83 33 3,00 36 3,16 37 3,32 39 3,47 41 3,61 43 3,74 44 3,87 46

1,00 3,33 39 3,53 42 3,72 44 3,90 46 4,08 48 4,24 50 4,40 52 4,56 54

1,10 3,66 43 3,88 46 4,09 48 4,29 51 4,48 53 4,67 55 4,84 57 5,01 59

1,20 3,99 47 4,24 50 4,47 53 4,68 55 4,89 58 5,09 60 5,29 63 5,47 65

1,25 4,16 49 4,40 52 4,65 55 4,88 58 5,10 60 5,30 63 5,51 65 5,70 68

1,35 4,49 53 4,76 56 5,02 59 5,27 62 5,50 65 5,73 68 5,95 70 6,15 73

1,50 4,98 59 5,29 63 5,58 66 5,85 69 6,11 72 6,36 75 6,60 78 6,83 81

1,65 5,49 65 5,82 69 6,14 73 6,44 76 6,73 80 7,00 83 7,27 86 7,52 89

1,75 5,82 69 6,18 73 6,51 77 6,83 81 7,14 85 7,42 88 7,71 91 7,97 94

2,00 6,65 79 7,06 84 7,45 88 7,81 93 8,18 97 8,49 101 8,81 104 9,12 108

2,25 7,49 89 7,94 94 8,38 99 8,78 104 9,18 109 9,55 113 9,91 117 10,26 122

The table applies to oils with a viscosity of 4.4 mm2/s (cSt) at a density of 830 kg/m3.

RME energy content 10,4 kWh/kg.

Burner with preheater

Allow for a reduction in oil quantity of 5–20% with preheating owing to:

• Temperature increases at the nozzle.

• Nozzle design.

• Capacity (the higher the capacity the lower the difference).

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