3Bentone
General
Table of contents
1. General Information __________________________________ 4
2. Technical Data _______________________________________ 7
2.1 Burners are intended for use at: _____________________ 7
2.2 Dimensions ______________________________________ 7
2.3 Description BG 450 ______________________________ 10
3. General instructions _________________________________ 11
3.1 General instructions ______________________________ 11
3.2 Installation and maintenance instructions ____________ 11
3.3 Instructions _____________________________________ 11
3.4 Inspection and maintenance _______________________ 11
3.5 Start up ________________________________________ 11
3.6 Commissioning of installation ______________________ 11
4. Installation _________________________________________ 12
4.1 Delivery check ___________________________________ 12
4.2 Preparations for installation ________________________ 12
4.3 Gas supply______________________________________ 12
4.4 Electric connection _______________________________ 12
4.5 Skeleton diagrams _______________________________ 13
4.6 Handling and lifting instruction _____________________ 14
4.7 Mounting on the boiler ____________________________ 15
4.8 Inspection of gas nozzle before commissioning _______ 16
4.9 Leakage control _________________________________ 17
4.10 Gas nozzle ______________________________________ 18
4.11 Setting Air damper _______________________________ 19
4.12 Air adjustment ___________________________________ 19
4.13 Low load: _______________________________________ 19
4.14 Full load ________________________________________ 19
5. Setting the burner ___________________________________ 20
5.1 Setting the combustion assembly___________________ 20
5.2 Setting the air pressure switch _____________________ 21
5.3 Setting the min. gas pressure switch ________________ 22
6. Multi-bloc, _________________________________________ 23
6.1 MB-ZRDLE 405-415....B07________________________ 23
6.2 Mounting closed position indicator (CPi) _____________ 24
6.3 Flow adjustment 2-stage design____________________ 25
6.4 Adjustment of pressure governor ___________________ 25
6.5 Adjustment of of main valve damper ________________ 25
6.6 Recommended excess air when using default setting __ 26
6.7 Determining the gas quantity for the system __________ 26
6.8 Calculating the quantity of gas supplied _____________ 28
7. Service_____________________________________________ 29
7.1 Servicing the combustion assembly _________________ 29
7.2 Servicing air dampers_____________________________ 30
7.3 Replacement of damper motor, air __________________ 31
7.4 Vibration________________________________________ 32
7.5 Flame monitoring and ionisation current check________ 33
7.6 UV-5 detector ___________________________________ 33
8. Handing over of the installation_______________________ 34
9. Fault location, functional troubles_____________________ 34
10. Electric equipment ________________________________ 35
10.1 Safety system ___________________________________ 35
10.2 Wiring diagram BG450-2 BP S4____________________ 36
10.3 Component list wiring diagram _____________________ 37
11. Control __________________________________________ 38
11.1 Technical data ___________________________________ 38
11.2 LED indicator lamps ______________________________ 38
11.3 Explanation of the different sequence modes _________ 39
11.4 BurnerPro LED fault/lock code table ________________ 40
12. Troubleshooting __________________________________ 43
13. General instructions for gasburners_________________ 46
