bergmann 3012 PLUS Manuale utente
3012 PLUS
BERGMANN Dumper
Operating Manual
English
XX-XXX-XXXX-XXX - 04/2015
Bergmann Maschinenbau GmbH & Co. KG
Essener Strasse 7
49716 Meppen-Hüntel
GERMANY
www.bergmann-mb.de
Phone
+49 (0)5932 – 7292 – 0
Fax
+49 (0)5932 – 7292 – 92
Contact
Hotlines
Rental / sales +49 (0)5932 (0)7292 - 64
Technical support +49 (0)5932 (0)7292 - 29
Warehouse / spare parts +49 (0)5932 (0)7292 - 19
Please complete before commissioning the machine:
Type
Prod. no.
Year of manufacture
Commissioning
Dealer:
This document is protected by copyright law. The reproduction of this
document in part or in full is prohibited.
© Bergmann Maschinenbau GmbH & Co. KG
Document information
4 - 131
Operating manual, Dumper – 3012 PLUS
Status 28 April 2015
Bergmann Maschinenbau GmbH & Co. KG
Published by:
Copyright:
This document is protected by copyright law. The
reproduction of this document in part or in full is only
permitted with the prior consent of the manufacturer.
Subject to changes.
We reserve the right to make technical changes to the
machine or its components without prior notice. There might
thus be minor differences between the figures and/or
information in this document and your actual model.
Translation of original German operating manual
Bergmann Maschinenbau GmbH & Co. KG
Essener Strasse 7
49716 Meppen-Hüntel, GERMANY
Table of contents
Operating manual, Dumper – 3012 PLUS
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28 April 2015
Bergmann Maschinenbau GmbH & Co. KG
Table of contents
1.
Preface _________________________________________________________________ 12
2.
About this document ______________________________________________________ 13
3.
Additional information _____________________________________________________ 15
4.
Intended use _____________________________________________________________ 16
4.1. Possible foreseeable misuse ___________________________________________________ 18
5.
Safety __________________________________________________________________ 19
5.1. Safety signs and symbols ______________________________________________________ 19
5.2. Emergency actions ___________________________________________________________ 20
5.3. General safety instructions ____________________________________________________ 21
5.4. Danger area ________________________________________________________________ 22
5.5. Safety distance ______________________________________________________________ 22
5.6. Machine stability ____________________________________________________________ 23
5.7. Working near underground pipelines and cables __________________________________ 24
5.8. Working near overhead power lines ____________________________________________ 25
5.9. Vehicle inspection prior to start-up _____________________________________________ 26
5.10. Underground operation and operation in enclosed spaces ___________________________ 26
5.11. Use of lifting gear ____________________________________________________________ 26
5.12. Vibration __________________________________________________________________ 26
5.13. Before starting work with the dumper ___________________________________________ 27
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Operating manual, Dumper – 3012 PLUS
Status 28 April 2015
Bergmann Maschinenbau GmbH & Co. KG
5.14. In the event of defects or damage ______________________________________________ 27
5.15. Driving on public roads _______________________________________________________ 27
5.16. Starting engine _____________________________________________________________ 27
5.17. Handling of fuel and other chemicals____________________________________________ 28
5.18. Travel speed / brake power ___________________________________________________ 28
5.19. Exiting the dumper __________________________________________________________ 28
5.20. Loading / unloading _________________________________________________________ 28
5.21. Operating personnel _________________________________________________________ 29
5.22. Multi-shift operation / maintenance ____________________________________________ 29
5.23. Instructions and regulations applicable on site ____________________________________ 29
5.24. Tools and accessories ________________________________________________________ 29
5.25. Working in contaminated areas ________________________________________________ 30
5.26. Safety devices / organisational safety measures___________________________________ 30
5.27. Informal safety measures _____________________________________________________ 30
5.28. Risks from electric power and residual energy ____________________________________ 31
5.29. Maintenance, troubleshooting and repair ________________________________________ 31
5.30. Modifications to dumper _____________________________________________________ 32
5.31. Valves and hydraulic hoses ____________________________________________________ 32
5.32. Fire _______________________________________________________________________ 32
5.33. Safety of operating personnel – requirements ____________________________________ 33
5.34. Compliance with instructions in this manual, safety signs and symbols _______________ 34
5.35. Safety precautions when working with Bergmann dumper __________________________ 35
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Bergmann Maschinenbau GmbH & Co. KG
5.36. Safety instructions for driving on public roads _____________________________________ 39
5.37. Safety instructions for maintenance and repair ____________________________________ 40
5.38. Switching off battery main switch ______________________________________________ 44
5.39. Setting dumper to safe state ___________________________________________________ 45
5.40. Securing lifted trough ________________________________________________________ 46
5.41. Securing dumper against rolling away (wheel chocks) ______________________________ 47
5.42. Transport safety device _______________________________________________________ 48
5.43. Transporting and towing dumper _______________________________________________ 49
5.44. Pulling of trailer _____________________________________________________________ 50
5.45. Safety and warning signs ______________________________________________________ 52
5.46. Other signs _________________________________________________________________ 56
5.47. Type plate _________________________________________________________________ 65
6.
Technical data ____________________________________________________________ 66
6.1. Power aggregate ____________________________________________________________ 66
6.1.1.
Diesel engine ____________________________________________________________________ 66
6.1.2.
Fuel tank _______________________________________________________________________ 66
6.1.3.
Electrical system _________________________________________________________________ 67
6.1.4.
Travel drive _____________________________________________________________________ 68
6.1.5.
Travel speed ____________________________________________________________________ 68
6.1.6.
Operating pressure of hydrostatic drive ______________________________________________ 68
6.2. Axles ______________________________________________________________________ 69
6.2.1.
Tyres / tyre pressure ______________________________________________________________ 69
6.2.2.
Brakes _________________________________________________________________________ 69
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Operating manual, Dumper – 3012 PLUS
Status 28 April 2015
Bergmann Maschinenbau GmbH & Co. KG
6.3. Steering system _____________________________________________________________ 70
6.4. Working hydraulics __________________________________________________________ 71
6.5. Weights ___________________________________________________________________ 71
6.6. Noise emission _____________________________________________________________ 71
7.
Approvals and certificates _________________________________________________ 72
7.1. Occupational health & safety: _________________________________________________ 72
7.2. Noise: _____________________________________________________________________ 72
7.3. Approval for driving on public roads: ____________________________________________ 72
7.4. Dimensions ________________________________________________________________ 73
7.4.1.
Dumping height _________________________________________________________________ 73
7.5. Admissible slope ____________________________________________________________ 74
8.
Description _____________________________________________________________ 75
8.1. General description __________________________________________________________ 75
8.1.1.
Frame _________________________________________________________________________ 75
8.1.1.
Axles, wheels and travel drive ______________________________________________________ 75
8.1.2.
Diesel engine and accessories ______________________________________________________ 76
8.1.3.
Hydrostatic travel drive ___________________________________________________________ 76
8.2. Brake system _______________________________________________________________ 77
8.2.1.
Service brake ___________________________________________________________________ 77
8.2.2.
Secondary and parking brake ______________________________________________________ 77
8.2.3.
Auxiliary brake __________________________________________________________________ 78
8.3. Working and steering hydraulics _______________________________________________ 78
8.4. Electrical system ____________________________________________________________ 80
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Bergmann Maschinenbau GmbH & Co. KG
8.4.1.
Electrical consumers ______________________________________________________________ 80
8.4.2.
Only in models equipped for travel on public roads: ____________________________________ 80
8.4.3.
Beacon _________________________________________________________________________ 80
9.
Operator stand / cab ______________________________________________________ 81
9.1. Access to operator stand ______________________________________________________ 81
9.2. Description of operator stand and cab ___________________________________________ 82
9.3. Functions and operation of steering column switch and joystick ______________________ 87
9.4. Functions of switches on side console ___________________________________________ 89
9.5. Dashboard _________________________________________________________________ 91
9.5.1.
Displays and indicators on dashboard ________________________________________________ 92
9.5.1.1.
Rev counter ___________________________________________________________________ 92
9.5.1.2.
Speedometer _________________________________________________________________ 93
9.5.1.3.
Display _______________________________________________________________________ 95
9.6. Adjustment of driver seat _____________________________________________________ 97
9.6.1.
Lap belt ________________________________________________________________________ 98
10.
Start-up ________________________________________________________________ 100
10.1. Checks to be performed prior to start-up ________________________________________ 101
10.1.1.
Oil level in engine _______________________________________________________________ 101
10.1.2.
Fuel tank ______________________________________________________________________ 101
10.1.3.
Fluid level in hydraulic fluid tank ___________________________________________________ 101
10.1.4.
Tyre pressure ___________________________________________________________________ 102
10.1.5.
Electrical system ________________________________________________________________ 102
10.1.6.
Brake fluid _____________________________________________________________________ 102
10.1.7.
Coolant _______________________________________________________________________ 102
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Operating manual, Dumper – 3012 PLUS
Status 28 April 2015
Bergmann Maschinenbau GmbH & Co. KG
10.2. Steps for starting dumper ____________________________________________________ 103
10.3. Starting the diesel engine ____________________________________________________ 104
10.4. Heating up hydraulic system _________________________________________________ 105
10.5. Shutting down diesel engine _________________________________________________ 105
10.6. Travel operation ___________________________________________________________ 106
10.6.1.
Preparing the dumper for travel operation ___________________________________________ 106
10.6.2.
Selecting travel speed/mode ______________________________________________________ 107
10.6.3.
Travel direction switch ___________________________________________________________ 108
10.6.4.
Brake pedal ____________________________________________________________________ 108
10.6.5.
Parking brake __________________________________________________________________ 108
10.7. Shutting down dumper ______________________________________________________ 109
10.8. Refuelling dumper__________________________________________________________ 110
10.9. Working with the machine ___________________________________________________ 112
11.
Transport ______________________________________________________________ 113
11.1. Driving on public roads ______________________________________________________ 113
11.1.1.
Preparing dumper for travelling on public roads ______________________________________ 114
11.1.2.
General notes for driving on public roads ____________________________________________ 114
11.2. Transport by low-loader or rail _______________________________________________ 115
11.2.1.
Securing centre pivot ____________________________________________________________ 117
11.3. Recovering and towing dumper _______________________________________________ 118
11.3.1.
General information for towing ____________________________________________________ 118
11.3.2.
Towing restrictions ______________________________________________________________ 120
11.3.3.
Release the parking brake. ________________________________________________________ 121
Indice
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