Bigab 14-17 Manuale utente

14-17

Table of contents

1. INTRODUCTION .......................................................................................................................2

1.1. PURPOSE............................................................................................................................2

1.2. TECHNICAL SPECIFICATIONS......................................................................................3

1.3. DESIGN OF THE DEVICE ................................................................................................4

1.4. MAIN MODULES...............................................................................................................5

1.5. SAFETY DEVICES...........................................................................................................15

2. INSTALLATION ......................................................................................................................22

2.1. UNPACKING....................................................................................................................22

2.2. ADJUSTMENTS ...............................................................................................................22

2.3. WITHDRAWAL FROM USE AND STORAGE..............................................................22

3. FUNCTIONAL DESCRIPTION...............................................................................................23

3.1. HANDLING IN ROLL ON – ROLL OFF ........................................................................23

3.2. HANDLING IN TIPPING.................................................................................................25

3.3. OPERATION WHEN DRIVING......................................................................................26

3.4. ELECTRICAL SYSTEM ..................................................................................................27

3.5. HYDRAULICAL SYSTEM..............................................................................................29

4. SAFETY INSTRUCTIONS.......................................................................................................31

4.1. GENERAL.........................................................................................................................31

4.2. WORKING AT EXTREME CONDITIONS.....................................................................33

4.3. ACTING IN DANGEROUS SITUATION .......................................................................33

5. MAINTENANCE / SPARE PARTS .........................................................................................34

5.1. MAINTENANCE SCHEDULE ........................................................................................34

5.2. MAINTENANCE OPERATIONS ....................................................................................35

5.3. SPARE PARTS..................................................................................................................40

6. TROUBLESHOOTING.............................................................................................................50

CONTACT INFORMATION:

Factory:

AS FORS MW

Tule 30

765 05 Saue

Estonia

Tel: + 372 679 00 00

Fax: + 372 679 00 01

E – mail: [email protected]

Aftermarket:

Language spoken is English and Swedish.

FMW Farma Norden AB

Hornsväg 2

605 97 Norrköping

Sweden

Tel: + 46 (0) 11 165 770

Fax: + 46 (0) 11 128 370

E – mail: afterm[email protected]

14-17

1. INTRODUCTION

1.1. PURPOSE

Bigab hook lift trailers exist in 11 different types of modules with a variety of additional

extras which all has its own purpose but with the same unique flexibility. The flexibility lays in its

ability to handle different kinds of loads on one and the same chassed. This allows the Bigab to be

used at a wide range of different user applications.

Bigab 14 – 17 is the hook lift trailer for the farmer and/or entrepreneur with varying

transport needs. The trailer is fully equipped to handle long and hard working hours in the most

convenient way. The trailer is possible to combine with lorry transports.

For your safety, it is extremely important that you follow the instructions presented in this

instruction manual for your particular BIGAB model.

The unique flexible system gives operators the most cost effective and flexible transport

system available. Behind the Bigab trailers lays more then forty year of knowledge and 25 years of

product development.

We understand that you are anxious to get to work the trailer, but stop for a bit and take time

to carefully read through this instruction book. The Bigab trailer is unique which also if not used

properly could turn out to be dangerous. A few moments reading through the instruction book might

save you time and money in the future.

We congratulate you at your chose of trailer and wish you and your Bigab all the best for the

future!

EU declaration of conformity with Directive 2006/42 EC

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1.2. TECHNICAL SPECIFICATIONS

Technical specifications.

Table 1. Hooklift trailer 14-17

Frame:

Hollow sections

200*100

Axle distance between wheels: Axel distance1370 mm

Bogie type: Bogie with cantilever springs

Hubs: 100*100, 8 bolts

Wheels: 500/50-17

Brake: Hydraulic drum, *Depending on market

300G ×150 on 4 wheels

Towing eyelet: Type for hitch hook

Support leg:

Manual

Hydraulic

Light system:12 volt yes

Tractor hydraulic equipped with: *

For brakes

El on/off, *1 single action

Tractor oil volume:With trailer system filled up 10 L

Oil volume cylinders:

Press 36 L, draw 27 L

Oil flow: 40 – 100L/min

Hydraulic pressure: 22 Mpa

Tipp angle: 48 degrees

Chassi weight (±1%): Standart equipped 3500 kg

Chassi length (±50mm): 5700 mm

Distance eyelet to centred bogie (±20mm): 4370 mm

Distance eyelet to ground surface: 550 mm

Height at skid surface: 1050 mm excluding the hook frame

Wide over tyres (±30mm):

2250 mm

Container length:

4150-4600 mm

Total weight (±1%): 17500 kg

Max load including container (±1%): 14000 kg

Max hooking load including container (±1%): 14000 kg

Pressure on eyelet: depending of lenght of

container and load 2500 kg

Max tipping capacity: 14000 kg

Max speed:

40 km/h

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1.3. DESIGN OF THE DEVICE

The Trailer is constructed out of cold hollow steel sections. Through this construction the

trailer receives maximum endurance and stiffness regarding both bending as well as twisting. The

trailer is steady both in the tip as well as in the changing movement. The trailer is equipped with a

spring suspension pendulum bogie that has been equipped with brakes on all wheels.

Figure 1. Design of the device

Chassis

Hook

Wheels

Back frame

Hook frame

Rollers

Support leg

Towing eyelet

Roll on – roll off position

Tipping position

Foldable tower

El. On-off unit

14-17

1.4. MAIN MODULES

The trailer consists of the following subassemblies and functional devices.

1.4.1. Chassis

Chassis is constructed out of cold hollow steel sections.

Figure 2. Chassis

1.4.2. Back frame

Back frame is constructed out of cold hollow steel sections

Figure 3. Back frame

Rear beam

Towing eyelet

Coupling

hitch

Frame

Spring suspension

pendulum bogie brackets

Guide

Brackets for frame locking

system

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1.4.3. Hook frame

The hook frame is constructed from cold hollow steel sections

Figure 4. Hook frame

Foldable tower

Frame

Hook

Cylinder

Axle

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1.4.4. Bogie

The trailer is equipped with a spring suspension pendulum bogie that has been equipped

with brakes on all wheels.

Figure 5. Bogie

1.4.5. Hook

The Trailer is equipped with adjustable hook for two different standard heights.

Standard height: 1450 mm

Standard height: 1570 mm

Figure 6. Hook

Picture shows : Bogie suspension 20t

Brake lever

Axle with brake

Mounting bracket

14-17

1.4.6. Parking support leg

Hydraulic support leg is designed to be of supporting use when the trailer is under

maintenance, when trailer is not in use or when connecting / disconnecting trailer. Before driving

the support leg must be lifted up and fixed with the pin.

Figure 7. Support leg

Technical information

Art. No

Type

Length mm

Weight kg

Capacity

liter

Working

pressure

100 Bar

Working

pressure

150 Bar

Max

Working

pressure

250 Bar

3900295H 3530/85 250 21 1,5 5,67 t 8,5 t

Working position

Parking position

NOTE! This parking

position is not allowed!

Connecting /

disconnecting trailer

14-17

1.4.7. Changing operation unit

This unit is designed for changing operation from rolling on - rolling off to tipping. Unit is

located on the left side of the trailer.

Figure 8. Changing operation unit

Chassis

Hook frame

Back frame

Hydraulic cylinder

Changing operation unit

End of stroke valve

Pusher

2 pins

Adjustment bolts

14-17

1.4.8. Pushing cylinders

The trailer is equipped with two pushing cylinders to maximize the power of the tip and hooking

capacity.

Figure 9. Pushing cylinders

Cylinders

Indice

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