Bin Master NCR-80 Manuale utente

NCR-80 Two-Wire 4-20 mA/HART 1

Operating Instructions

Radar sensor for continuous level

measurement of bulk solids

NCR-80

Two-wire 4 - 20 mA/HART

Document ID: 925-0338 Rev B

NCR-80 Two-Wire 4-20 mA/HART 2

Contents

1 About this document

1.1 Function ................................................................................................................................4

1.2 Target group..........................................................................................................................4

1.3 Symbols used ...................................................................................................................... 4

2 For your safety

2.1 Authorized personnel ............................................................................................................5

2.2 Appropriate use.....................................................................................................................5

2.3 Warning about incorrect use.................................................................................................5

2.4 General safety instructions ...................................................................................................5

2.5 CE conformity .......................................................................................................................6

2.6 NAMUR recommendations ...................................................................................................6

2.7 Radio license for Europe ......................................................................................................6

2.8 Radio license for USA...........................................................................................................6

2.9 Radio license for Canada .....................................................................................................7

2.10 Environmental instructions..................................................................................................8

3 Product description

  ........................................................................................................................9

3.2 Principle of operation ..........................................................................................................10

3.3 Packaging, transport and storage.......................................................................................11

3.4 Accessories and replacement parts....................................................................................11

4 Mounting

4.1 General instructions............................................................................................................13

4.2 Mounting versions, plastic horn antenna ............................................................................14

4.3 Mounting preparations, mounting strap ..............................................................................16

4.4 Mounting instructions..........................................................................................................17

5 Connecting to power supply

5.1 Preparing the connection....................................................................................................28

5.2 Connecting..........................................................................................................................29

5.3 Wiring plan, single chamber housing..................................................................................31

5.4 Wiring plan, double chamber housing ................................................................................31

5.5 Double chamber housing Ex d........................................................................................... 33

5.6 Wiring plan, double chamber housing Ex d ia ....................................................................34

5.7 Double chamber housing with DISADAPT .........................................................................36

5.8 Wiring plan - version IP 66/IP 68, 1 bar ..............................................................................36

NCR-80 Two-Wire 4-20 mA/HART 3

6 Set up with the display and adjustment module

6.1 Insert display and adjustment module ...............................................................................37

6.2 Adjustment system.............................................................................................................38

6.3 Measured value indication - Selection national language..................................................39

6.4 Parameter adjustment - Quick setup .................................................................................40

6.5 Parameter adjustment - Extended adjustment ..................................................................40

6.6 Saving the parameter adjustment data..............................................................................54

7 Setup with PACTware

7.1 Connect the PC .................................................................................................................56

7.2 Parameter adjustment .......................................................................................................57

7.3 Saving the parameter adjustment data..............................................................................58

8 Set up with other systems

8.1 DD adjustment programs...................................................................................................59

8.2 Field Communicator 375, 475............................................................................................59

9 Diagnosis, asset management and service

9.1 Maintenance ......................................................................................................................60

9.2 Measured value and event memory ..................................................................................60

9.3 Asset Management function ..............................................................................................61

9.4 Rectify faults ......................................................................................................................65

9.5 Exchanging the electronics module...................................................................................68

10 Dismount

10.1 Dismounting steps ...........................................................................................................69

10.2 Disposal ...........................................................................................................................69

11 Supplement

11.1 Technical data ..................................................................................................................70

11.2 Radio astronomy stations ................................................................................................80

11.3 Dimensions. .....................................................................................................................80

Safety instructions for Ex areas



These instructions are attached as documents to each instrument

with Ex approval and are part of the operating instructions manual.

NCR-80 Two-Wire 4-20 mA/HART 4

Information, tip, note

This symbol indicates helpful additional information.

Caution: If this warning is ignored, faults or malfunctions can result.

Warning: If this warning is ignored, injury to persons and/or serious

damage to the instrument can result.

Danger: If this warning is ignored, serious injury to persons and/or

destruction of the instrument can result.

Ex applications

This symbol indicates special instructions for Ex applications.

List

The dot set in front indicates a list with no implied sequence.

Action

This arrow indicates a single action.

Sequence of actions

Numbers set in front indicate successive steps in a procedure.

Battery disposal

This symbol indicates special information about the disposal of batteries

and accumulators.

1 About this document

1.1 Function

This operating instructions manual provides all the information you need for mounting, connection



information before putting the instrument into operation and keep this manual accessible in the im-

mediate vicinity of the device.

1.2 Target group

This operating instructions manual is directed to trained specialist personnel. The contents of this

manual should be made available to these personnel and put into practice by them.

1.2 Symbols used

NCR-80 Two-Wire 4-20 mA/HART 5

2 For your safety

1.1 Authorized personnel

All operations described in this operating instructions manual must be carried out only by trained

specialist personnel authorized by the plant operator.

During work on and with the device the required personal protective equipment must always be

worn.

2.2 Appropriate use

-

tions in the operating instructions manual as well as possible supplementary instructions.

2.3 Warning about incorrect use







2.4 General safety instructions

This is a state-of-the-art instrument complying with all prevailing regulations and guidelines. The



responsible for the trouble-free operation of the instrument.

During the entire duration of use, the user is obliged to determine the compliance of the necessary

occupational safety measures with the current valid rules and regulations and also take note of

new regulations.

The safety instructions in this operating instructions manual, the national installation standards as

well as the valid safety regulations and accident prevention rules must be observed by the user.

For safety and warranty reasons, any invasive work on the device beyond that described in the op-

erating instructions manual may be carried out only by personnel authorized by the manufacturer.



The safety approval markings and safety tips on the device must also be observed.

Depending on the instrument version, the emitting frequencies are in the C, K or W band range.

The low emitting frequencies are far below the internationally approved limit values. When used

correctly, the device poses no danger to health.

NCR-80 Two-Wire 4-20 mA/HART 6

2.5 CE conformity

󰀩



2.6 NAMUR recommendations

NAMUR is the automation technology user association in the process industry in Germany. The





• NE 43 – Signal level for malfunction information from measuring transducers





For further information see www.namur.de.

2.7 Radio license for Europe

The instrument meets the LPR (Level Probing Radar) radio standard EN 302729-1/2.

It is approved for unrestricted use inside and outside of closed vessels in countries of the EU and

EFTA that have implemented this standard.





• The instrument must be stationary mounted and the antenna directed vertically downward

• The mounting location must be at least 4 km away from radio astronomy stations, unless special

permission was granted by the responsible national approval authority

• When installed within 4 to 40 km of a radio astronomy station, the instrument must not be

mounted higher than 15 m above the ground.

“Supplement”.

2.8 Radio license for USA

This approval is only valid for USA. Hence the following text is only available in the English language.

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:

• This device may not cause interference, and

NCR-80 Two-Wire 4-20 mA/HART 7

• This device must accept any interference, including interference that may cause undesired

operation of the device

This device is approved for unrestricted use only inside closed, stationary vessels made of metal or

concrete.

• This device shall be installed and maintained to ensure a vertically downward orientation of the

transmit antenna’s main beam. Furthermore, the use of any mechanism that does not allow the

main beam of the transmitter to be mounted vertically downward is prohibited.



moved or while inside a moving container.

• Hand-held applications are prohibited.

• Marketing to residential consumers is prohibited.

-

thority to operate this equipment.

2.9 Radio license for Canada

This approval is only valid for Canada. Hence the following texts are only available in the English/

French language.

This device complies with Industry Canada license-exempt RSS standard(s). Operation is subject

to the following conditions:

• This device may not cause interference, and

• This device must accept any interference, including interference that may cause undesired

operation of the device

• Installation of LPR device shall be done by trained installers, in strict compliance with the

manufacturer’s instructions

• The use of this device is on a “no-interference, no-protection” basis. That is, the user shall accept

operations of high-powered radar in the same frequency band which may interfere with or dam-

age this device. However, level probing devices found to interfere with primary licensing opera-

tions will be required to be removed at the user’s expense

• This device shall be installed and maintained to ensure a vertically downward orientation of the

transmit antenna´s main beam



being moved or while inside a moving container

Le présent appareil est conforme aux CNR d’Industrie Canada applicables aux appareils radio

exempts de licence. L’exploitation est autorisée aux deux conditions suivantes:

• L’appareil ne doit pas produire de brouillage, et

• L’utilisateur de l’appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage

est susceptible d’en compromettre le fonctionnement

NCR-80 Two-Wire 4-20 mA/HART 8

• L’installation de l’appareil LPR doit être faite par des installateurs expérimentés dans le respect

des instructions du fabricant

• Cet appareil s’utilise en “non-interférence, non-protection”. Ceci veut dire que l’utilisateur accepte

le fonctionnement de radars de haute puissance agissant dans la même bande de fréquence et

pouvant interférer avec cet appareil ou l’endommager. Toutefois, les appareils de test de niveau

qui interfèrent avec les opérations primaires de prise de licence devront être retirés aux frais de

l’utilisateur.

• Cet appareil doit être installé et entretenu de manière à assurerune orientation verticale vers le

bas du faisceau principal de l’antenne de transmission



fonctionner pendant qu’il se déplace ou se trouve dans un conteneur en mouvement

2.10 Environmental instructions

Protection of the environment is one of our most important duties. That is why we have introduced

an environment management system with the goal of continuously improving company environ-



14001.



• Chapter “Packaging, transport and storage”

• Chapter “Disposal”

NCR-80 Two-Wire 4-20 mA/HART 9

3 Product description





Fig. 1: Layout of the type label (example)

1 Instrument type

2 Product code

3 Approvals

4 Voltage supply and signal output, electronics

5 Protection rating

6 Measuring range

7 Process and ambient temperature, process pressure

8 Material, wetted parts

9 Hardware and software version

10 Order number

11 Serial number of the instrument

12 Data matrix code for smartphone app

13 Symbol of the device protection class

14 ID numbers, instrument documentation

15 Reminder to observe the instrument documentation



17 Approval directive



instrument data:

• Product code (HTML)

• Delivery date (HTML)



• Operating instructions and quick setup guide at the time of shipment (PDF)





This operating instructions manual applies to the following instrument versions:

• Hardware version from 1.0.0

• Software version from 1.1.0

The scope of delivery encompasses:

• Radar sensor

• Hexagon socket wrench (for instruments with swivel holder)

• Documentation

–

Quick setup guide

–

Instructions for optional instrument features

–



–



• DVD “DTM Collection”, included therein

–

PACTware

–

DTM Collection

–



–



Information:

In this operating instructions manual, the optional instrument features are described. The respective



3.2 Principle of operation

The NCR-80 is a radar sensor for continuous level measurement of bulk solids even under the most

󰀩



granules or wood chips as well as internal installations that cause strong false echoes. This is made

possible by its functional principle, a distance measurement through frequency shifting with an

especially small beam angle.

󰀨

applications and processes:

• Plastic horn antenna or metal-jacketed lens antenna

• Optional or integrated rinsing air connection

• Swivelling holder with seal against the process

The instrument emits a continuous radar signal through its antenna. This signal is frequency



received by the antenna as an echo.

The frequency of the received signal always deviates from the actual emitting frequency. The

󰀨󰀨



converted into a corresponding output signal and outputted as the measured value.

NCR-80 Two-Wire 4-20 mA/HART 10

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